制造运营管理系统(MOM)

最完整的制造解决方案,全面支持运营管理,是工业自动化和业务运营之间的纽带

什么是MOM和MOM系统?

MOM stands for “Manufacturing Operations Management”. It refers to a holistic approach to manufacturing and operation processes which includes the tracking and optimization of materials, resources, equipment, and people for the purpose of improving the performance of a supply chain.

A MOM system, is a type of production management system used to optimize and streamline the manufacturing process in various industries.

The system provides a centralized platform to monitor and manage various stages of production, quality, planning, maintenance activities and inventory management. MOM systems help manufacturers improve their efficiency, reduce production costs, and increase overall productivity. Its ability to automate and integrate different production processes makes it an essential tool for achieving operational excellence and remaining competitive in the global market. 

MOM系统是如何融入ISA-95金字塔的?

The ISA-95 Pyramid, also known as the ISA-95 standard, is a widely recognized model that defines the different levels of automation and information systems in a manufacturing operation. The pyramid has five levels, ranging from level 0 at the bottom to level 4 at the top. 

A MOM system fits into the 95 ISA Pyramid as a system that operates at level 3, which is the manufacturing operations level. At this level, the MOM system integrates with the control systems that operate at the lower levels of the pyramid (levels 0-2) and provides a bridge to the higher levels of the pyramid (level 4). 

At level 3, the MOM system manages the manufacturing operations by collecting data from the lower levels and using it to monitor and optimize the production process. The system provides tools for production planning, scheduling, and execution, as well as quality management, maintenance, and inventory control. It also collects data on production performance and provides real-time monitoring and reporting.  

金字塔图示展示了核心制造系统的布局。.

MOM和MES之间有区别吗?

Yes, there is a difference between MOM (Manufacturing Operations Management) and MES (Manufacturing Execution System), although the terms are often used interchangeably. 

MOM is a broader term that encompasses a range of systems, including MES, which is a subset of MOM. MOM refers to the entire set of software applications used to manage and optimise manufacturing operations, while MES is a specific type of software application within the MOM that focuses on managing the execution of production processes. 

Accevo MOM系统适合什么地方?

我们生态系统中的创新

Sustainability management (enrgy consumption, carbon footprint etc.)

AI-driven optimisation

Edge data collection

你如何能从Accevo MOM系统中获益?

填补-表格

更少的时间
填表

✔️ 自动填写的数字表格
✔️ 建模过程的工作流程
✔️ 角色划分的步骤
✔️ 偏差的确认

微停-检测

更高的机器
启动时间

✔️ 带自动名称的微停机检测
✔️ 算法查找主要原因
✔️ 每台机器/项目的MTBF分析

更快的转换

更快的
转换

✔️ 即时发送收件人
✔️ 中心线
✔️ 操作员指导

当它的时间考虑Accevo MOM系统?

一

对先进的MES系统进行补充: 即使你有一个非常先进的生产监控MES系统,可能仍然有一些未知的生产问题没有得到解决。Accevo MOM系统可以通过提供整个生产过程的实时可见性来帮助你识别和解决这些问题。它可以帮助你跟踪生产指标,识别瓶颈,并提高整体效率。

二

数字文件: 如果你希望将你的生产过程完全数字化并消除纸质文件,Accevo MOM系统可以改变游戏规则。它为跟踪和管理生产数据提供了一个数字平台,包括工艺参数、质量指标和批次记录。这可以帮助你简化你的生产过程,减少错误,并提高合规性。

三

先进的互操作性: Accevo MOM 系统可与其他 IT 系统(如 ERP 和 CMMS 系统)无缝协作。它提供先进的互操作性,可帮助您实现整个组织的无缝信息流。这可以帮助您做出更明智的决策、加强协作并提高效率。

订阅我们的通讯

什么是Accevo MOM系统?

  1. Drag&drop form builder with documentation flow creator
  2. Integrated and automated with machines data and equipment
  3. Full revisions history
  1. Registering each, even the shortest stop of the machine with its reason from PLC​
  2. Reading alarms from PLC​
  3. Algorithm to assign responsible machine if in the line went into stop, or is malfunctioning
无纸化电子账单设计稿
机器控制PLC 1
  • Automatic and remote set machine setpoints
  • Controlling the machine and sending its PLC recipes
  • Fully automated changeovers done on-the-fly

系统集成

  • Inbound and Outbound Interface with external systems like ERP, WMS, APS, etc.
  • Built-in import mechanism from auto-generated and proper structured Excel files
  • Resend mechanism for production reports interface
  • Machine communication with standard TCP and native PLC protocols (OPC DA/UA, Siemens and more)
  • Read data from the automation level: production counters, machines status, process parameters
  • Data buffering if connection lost to preserve all information
  • Start production in a planned sequence, use RFID cards to access the system
  • Display progress, main KPIs and current delay for ongoing production
  • Manual or automatic production reporting with machine states
  • Recurring events automatically request quality inspection thanks to triggers
  • Automatic feedback for the operator (quality limits)
  • Dedicated instruction and documentation
  • Automatically generated quality reports: SPC, Shewhart control charts
  • Manual or automated defect reason reporting
  • The decision to report defects or scrap
  • Reporting defects for components
  • Starting rework production by scanning the rework label or choosing special rework order
  • Automatic validation and guiding via rework technology
  • Configure rework flow for reported defect reason
  • Manufacturing Operations Management System creates various reports for production, machines, quality
  • Dashboard for ongoing production
  • Various angles for data analytics
  • Transparent overview of all areas
  • Top-to-bottom analysis
  • Dedicated dashboards for most important analysis
  • Display digital documentation for Operator (PDF, images, movies)
  • Documentation categorization like changeovers, quality control, maintenance
  • Demand the read confirmation upon the newest version
  • MOM displays production tracking summary for selected machines
  • Display the current shift’s OEE and production delay
  • Real-time data update based on reports or machine’s cycles
  • Failures reporting with its reason and comment
  • Maintenance failure acceptance and its ending
  • Reaction time, repair time and its KPIs monitoring (MTTR, MTBF, MTTF)
  • Manufacturing Operations Management System allows for scanning resources to match components and tools with production.
  • Additional validation
  • Automatic serialization and labeling printing for done production
  • Basic production data modeling: items, routings, factory structure
  • Managing production orders, defects, documentation
  • Managing KPI thresholds, production targets or machine states

制造运营管理系统如何引导你的组织实现卓越运营?

A Manufacturing Operations Management (MOM) system can lead an organisation towards operations excellence by improving the efficiency and effectiveness of the manufacturing process. MOM systems provide a comprehensive solution for managing various aspects of the manufacturing process, including document management, historian reporting, scheduling/dispatching, asset tracking (traceability), and equipment health.

Document Management: MOM systems provide a centralised platform for document management, allowing manufacturers to manage and control critical production documents, such as work instructions, standard operating procedures (SOPs), and quality documents. By ensuring that the correct documents are available to the production teams at the right time, MOM systems help to minimise errors and improve compliance.

Historian Reporting: MOM systems provide real-time data collection and reporting capabilities, enabling manufacturers to track and analyse production data in real-time. The historian reporting functionality provides a comprehensive view of the manufacturing process, allowing managers to make informed decisions and quickly identify areas of improvement.

Scheduling/Dispatching: MOM systems provide tools for production planning, scheduling, and dispatching, ensuring that production runs smoothly and efficiently. By automating these processes, MOM systems help to minimise downtime, improve on-time delivery, and optimise production resources.

Asset Tracking (Traceability): MOM systems provide a complete solution for tracking and managing production assets, from raw materials to finished goods. By enabling manufacturers to track materials and finished goods throughout the production process, MOM systems help to improve traceability and quality control.

Equipment Health: MOM systems provide tools for monitoring and managing equipment health, enabling manufacturers to identify and address equipment issues before they result in downtime. By optimising equipment maintenance and reducing downtime, MOM systems help to improve production efficiency and reduce costs.

Accevo是如何做到的?

该图示展示了Accevo解决方案的实施流程,重点突出了从小处着手、分析、概念验证、模型部署和规模扩展等阶段。.

为什么选择Accevo?

Accevo is an independent software provider for modern manufacturing. Our solutions are designed to make production facilities more flexible, adaptable, and efficient. The software enables real-time visibility into your operations and facilitates collaboration between people, data, and systems so that you can spend less time on operational tasks and more time on innovation.

  • Various products in a single scalable platform
  • Integration with all existing systems
  • Connectivity to all machines
  • Business-lnow-how and tehnical knowledge

系统介绍

联系我们的专家

www 员工 马尔钦·马尔切夫斯基

Marcin Marczewski 

MOM Industrial Software Expert

LinkedIn

为什么要得到一个演示?

  • A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
  • Live modeling of your production process
  • A budget quotation after the meeting

相关文章

简短的答案是,是的,您也可以从旧设备中下载数据。在许多情况下,分析的旧设备没有以太网端口,无法使用USB电缆将其连接到计算机。最常见的解决方案是通过将模拟信号转换为数字信号,或安装额外的传感器或摄像头来绕过此问题,这些传感器或摄像头将计数连续的生产周期或批次。

生产数据管理系统通常在云端使用,因为它们能够与业务规模相适应。云服务提供商的安全性和可靠性非常重要。答案是肯定的。在云端,MOM系统可以更高效、可靠地运行,减少停机时间。使用云端PDMS的一些好处包括降低前期成本、可扩展性和灵活性,以及降低IT基础设施成本。

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