系统 MES - 制造执行系统

利用 MES 系统测量和分析生产流程,指出需要改进的地方

操作时间增加
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减少缺陷数量
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减少材料消耗
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缩短更换时间
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什么是制造执行系统(MES)?

MES System is a manufacturing efficiency and execution platform that allows for the collection of data from the machines, or entire production line, analysing and displaying them in a user-friendly manner. MES software is implemented to make operators’ jobs more predictable and help managers undertake more insightful decisions for faster and better production. 

  • Provides a comprehensive overview of production analytics.
  • Identifies underperforming processes and malfunctions.
  • Enables correction of root issues for improved productivity and resource allocation.
  • Aids in quality control to maintain industry compliance.
  • Minimises product defects for consistent excellence in manufacturing.
  • Streamlines communication within the organisation.
  • Helps reduce downtime, increasing plant effectiveness.

MES 和 ERP 有什么区别?

The difference between Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP) systems lies in their core functionalities, focus areas, and operational scope within an organization. While both systems are pivotal in modern business management and aim to increase efficiency and streamline operations, they serve distinct roles within an enterprise.

特点
制造执行系统(MES)
企业资源规划

聚焦

生产流程和车间操作

广泛,整合整个组织的各种业务流程

首要目标

实时优化和监控生产流程

精简和整合所有业务运作

关键功能

实时生产跟踪、质量控制、机器效率

财务管理、供应链管理、人力资源、客户关系管理

范围

生产层面的运行控制

组织层面的战略管理和规划

数据处理

以制造业为重点的详细业务数据

各种业务功能的汇总数据

用户群

主要供生产经理和车间员工使用

供财务、人力资源、销售等多个部门使用。

影响

直接影响生产效率和产品质量

影响整体业务效率、资源分配和战略规划

Accevo(前身为 Accevo)的 MES 系统能解决哪些问题?

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  • Production stoppages. 

  • Lack of knowledge about the current progress and work of production.

  • Waste of paper, difficulty maintaining versioning and access to documents.

  • Long production start-up times.

  • Human errors.

  • Inadequate reporting on performance data.

  • Unable to take proactive decisions on problems and solutions. 

  • Ineffective process control and failure to meet customer expectations.

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  • Production not shipped on time.

  • Inability to identify bottlenecks in the production process.

  • Manual production planning, planning in Excel.

  • Not sure that I have all the resources to produce.

  • Poor tracking of production and production order fulfilment.

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  • Uncontrolled production of defects.

  • Inadequate traceability of production processes.

  • Too many scrap and defects.

  • Manually generated SPC reports.

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  • Lack of immediate information about the failure in the maintenance department.

  • Too much downtime.

  • No windows available for inspections and repairs.

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  • Lack of system integration 

  • Multiple systems across one. facility instead of one. 

  • Lost access to the prodution system.

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  • There is no data to make a good decision. 

  • Lack of control over the implementation of production.

  • The need to work on additional shifts due to the failure to cope with the current production. 

The software can lead to the identification of more than 200 processes from the shop floor to the warehouse to get rid of or to simplify, e.g. quality documentation forms with redundant information. Step by step, combining small changes can add up to considerable improvement potential. Properly adresssed issues can lead to time savings reduction ranging from 10 minutes up to 2 hours. Not only it helps to reduce the burden for employees in production but also for those surrounding work areas involved in cross-divisional processes. 

Accevo MES 系统有哪些模块和功能?

  • Machine communication with standard TCP and native PLC protocols (OPC DA/UA, Siemens and more)
  • Read data from the automation level: production counters, machines status, process parameters
  • Data buffering if connection lost to preserve all information
  • Start production in a planned sequence, use RFID cards to access the system
  • Display progress, main KPIs and current delay for ongoing production
  • Manual or automatic production reporting with machine states
  • Recurring events automatically request quality inspection thanks to triggers
  • Automatic feedback for the operator (quality limits)
  • Dedicated instruction and documentation
  • Automatically generated quality reports: SPC, Shewhart control charts
  • Manual or automated defect reason reporting
  • The decision to report defects or scrap
  • Reporting defects for components
  • Starting rework production by scanning the rework label or choosing special rework order
  • Automatic validation and guiding via rework technology
  • Configure rework flow for reported defect reason
  • Various reports for production, machines, quality
  • Dashboard for ongoing production
  • Various angles for data analytics
  • Transparent overview of all areas
  • Top-to-bottom analysis
  • Dedicated dashboards for most important analysis
  • Display digital documentation for Operator (PDF, images, movies)
  • Documentation categorization like changeovers, quality control, maintenance
  • Demand the read confirmation upon the newest version
  • Display production summary for selected machines
  • Display the current shift’s OEE and production delay
  • Real-time data update based on reports or machine’s cycles
  • Failures reporting with its reason and comment
  • Maintenance failure acceptance and its ending
  • Reaction time, repair time and its KPIs monitoring (MTTR, MTBF, MTTF)
  • Basic production data modeling: items, routings, factory structure
  • Managing production orders, defects, documentation
  • Managing KPI thresholds, production targets or machine states
  • Scanning resources to match components and tools with production.
  • Additional validation
  • Automatic serialization and labeling printing for done production

材料物流(车间管理系统)

  • Tracks inventory – Monitors stock levels in real-time.
  • Speeds up orders – Optimizes picking, packing, and shipping.
  • Integrates systems – Connects with ERP and production.

物料清单验证

  • Checks accuracy – Verifies BOM components and quantities.
  • Prevents errors – Detects missing or incorrect parts.
  • Ensures consistency – Aligns BOM with production requirements.

标签管理

  • Generates labels – Creates accurate product labels.
  • Ensures compliance – Meets industry standards.
  • Tracks items – Improves traceability and identification.

留下您的电子邮件以获得报价

生产制造执行系统软件的主要优势是什么?

oee-增加

OEE 和 OTIF 的提升

✔️ 预测生产/销售订单中最后一个项目的日期时间
✔️ 更少和更快的更换
✔️ 更快地执行生产任务

缺陷较少

减少缺陷

✔️ 更快的缺陷识别和返工管理
✔️ SPC和基于条件的监测
✔️ 定期的质量计划

追踪性

可追溯性

✔️ BOM验证(项目检查,如果QC发布)。
✔️ 工具的生命周期监测
✔️ 上游和下游

我们的客户如何评价 Accevo MES 系统?

引文-图标

Manufacturing in the region for the region, next to our customers is a pillar of our operations strategy.

We invested massively in our factories over the last years to increase capacity; completing these investments with the best digitalization solution of all manufacturing systems is a key part of our program toward more efficiency and agility. In a great collaboration with Accevo, we are rolling out our plans.

Fabrice Revert, COO
LinkedIn

四层包装
引文-图标

OEE, production and quality monitoring is very precise and automatic. The process optimisation is less time consuming and problems are faster and easier to detect.

Accevo managed to custom the MES interface and its funcionalities to a high degree so that we could really make the most out of the system

Veronica Ottonello, Industrial Process Engineer at Bormioli Pharma
LinkedIn

Bormioli-Pharma 徽标
推荐可能性 90%

更多信息

云制造 BG 2025 网站

云制造MES

云制造 为您的所有生产数据提供一个安全位置 什么是云制造?云制造是云计算在制造业中的应用。它

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如何快速实施 MES 系统?

该图示展示了Accevo解决方案的实施流程,重点突出了从小处着手、分析、概念验证、模型部署和规模扩展等阶段。.

为什么选择Accevo?

Accevo is an independent software provider for modern manufacturing. Our solutions are designed to make production facilities more flexible, adaptable, and efficient. The software enables real-time visibility into your operations and facilitates collaboration between people, data, and systems so that you can spend less time on operational tasks and more time on innovation.

  • Various products in a single scalable platform
  • Integration with all existing systems
  • Connectivity to all machines
  • Business-lnow-how and tehnical knowledge
实施方案
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国家
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在市场上的年数
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系统介绍

联系我们的专家

彼得·坎卡

Piotr Kańka

Industrial Software Expert

LinkedIn

为什么要得到一个演示?

  • A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
  • Live modeling of your production process
  • A budget quotation after the meeting

现在是考虑采用 MES 系统的恰当时机吗?

We can suggest several indicators suggest it’s the right time to consider implementing an MES:

  1. Growing Production Complexity: As production lines become more intricate and diversified, an MES can streamline operations, ensuring that every step is optimized and interconnected.
  2. Demand for Real-time Data: In an era where data drives decisions, having real-time insights into your manufacturing processes can be a game-changer. MES provides this data at your fingertips, enabling faster, more informed decisions.
  3. Quality Control Concerns: If maintaining consistent product quality is becoming a challenge, MES can offer tools to monitor and ensure quality throughout the production process.
  4. Scalability Needs: For businesses looking to expand or diversify, an MES system can seamlessly integrate new production lines or processes, ensuring that growth doesn’t compromise efficiency or quality.
  5. Regulatory and Compliance Pressures: Many industries face stringent regulatory requirements. MES systems can help ensure compliance by providing traceability, reporting, and documentation tools.

Further reading: Why OEE drops after MES implementation?

Where Accevo MES System can be implemented?

  • Modern MES software benefits all production industries.
  • Accevo has implemented systems in FMCG, Pharma, Automotive & Aviation, and High Volume Production.
  • Provides clear results and transforms production processes towards Industry 4.0.

相关文章

一个专业MES系统的价格取决于所选的功能列表、与机器和所需设备(如打印机、扫描仪和计算机)的集成。总体成本将取决于公司的需求和需要连接的机器数量,以实现业务结果。MES系统是无限、模块化和可扩展的,并不限制特定的用户数或设备数量,因此可以根据任何公司的需求进行定制。

实施MES软件的时间取决于公司的情况。有些公司可以在3个月内实施,有些则需要6个月。需要的时间也取决于需要从公司的流程中收集多少数据,以及需要培训多少人使用新系统。会议结束后,最快3天就可以提供第一个报价和解决方案的概念。PoC(概念验证)3周,包括连接机器,3个月后就可以在工厂全面推广该系统。 

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