MES System is a manufacturing efficiency and execution platform that allows for the collection of data from the machines, or entire production line, analysing and displaying them in a user-friendly manner. MES software is implemented to make operators’ jobs more predictable and help managers undertake more insightful decisions for faster and better production.
The difference between Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP) systems lies in their core functionalities, focus areas, and operational scope within an organization. While both systems are pivotal in modern business management and aim to increase efficiency and streamline operations, they serve distinct roles within an enterprise.
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特点
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制造执行系统(MES)
|
企业资源规划
|
|---|---|---|
|
聚焦 |
生产流程和车间操作 |
广泛,整合整个组织的各种业务流程 |
|
首要目标 |
实时优化和监控生产流程 |
精简和整合所有业务运作 |
|
关键功能 |
实时生产跟踪、质量控制、机器效率 |
财务管理、供应链管理、人力资源、客户关系管理 |
|
范围 |
生产层面的运行控制 |
组织层面的战略管理和规划 |
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数据处理 |
以制造业为重点的详细业务数据 |
各种业务功能的汇总数据 |
|
用户群 |
主要供生产经理和车间员工使用 |
供财务、人力资源、销售等多个部门使用。 |
|
影响 |
直接影响生产效率和产品质量 |
影响整体业务效率、资源分配和战略规划 |
Production stoppages.
Lack of knowledge about the current progress and work of production.
Waste of paper, difficulty maintaining versioning and access to documents.
Long production start-up times.
Human errors.
Inadequate reporting on performance data.
Unable to take proactive decisions on problems and solutions.
Ineffective process control and failure to meet customer expectations.
Production not shipped on time.
Inability to identify bottlenecks in the production process.
Manual production planning, planning in Excel.
Not sure that I have all the resources to produce.
Poor tracking of production and production order fulfilment.
Uncontrolled production of defects.
Inadequate traceability of production processes.
Too many scrap and defects.
Manually generated SPC reports.
Lack of immediate information about the failure in the maintenance department.
Too much downtime.
No windows available for inspections and repairs.
Lack of system integration
Multiple systems across one. facility instead of one.
Lost access to the prodution system.
There is no data to make a good decision.
Lack of control over the implementation of production.
The need to work on additional shifts due to the failure to cope with the current production.
The software can lead to the identification of more than 200 processes from the shop floor to the warehouse to get rid of or to simplify, e.g. quality documentation forms with redundant information. Step by step, combining small changes can add up to considerable improvement potential. Properly adresssed issues can lead to time savings reduction ranging from 10 minutes up to 2 hours. Not only it helps to reduce the burden for employees in production but also for those surrounding work areas involved in cross-divisional processes.

OEE 和 OTIF 的提升
✔️ 预测生产/销售订单中最后一个项目的日期时间
✔️ 更少和更快的更换
✔️ 更快地执行生产任务

减少缺陷
✔️ 更快的缺陷识别和返工管理
✔️ SPC和基于条件的监测
✔️ 定期的质量计划

可追溯性
✔️ BOM验证(项目检查,如果QC发布)。
✔️ 工具的生命周期监测
✔️ 上游和下游
Manufacturing in the region for the region, next to our customers is a pillar of our operations strategy.
We invested massively in our factories over the last years to increase capacity; completing these investments with the best digitalization solution of all manufacturing systems is a key part of our program toward more efficiency and agility. In a great collaboration with Accevo, we are rolling out our plans.
Fabrice Revert, COO
LinkedIn
OEE, production and quality monitoring is very precise and automatic. The process optimisation is less time consuming and problems are faster and easier to detect.
Accevo managed to custom the MES interface and its funcionalities to a high degree so that we could really make the most out of the system
Veronica Ottonello, Industrial Process Engineer at Bormioli Pharma
LinkedIn
为什么选择Accevo?
Accevo is an independent software provider for modern manufacturing. Our solutions are designed to make production facilities more flexible, adaptable, and efficient. The software enables real-time visibility into your operations and facilitates collaboration between people, data, and systems so that you can spend less time on operational tasks and more time on innovation.
联系我们的专家
为什么要得到一个演示?
We can suggest several indicators suggest it’s the right time to consider implementing an MES:
Further reading: Why OEE drops after MES implementation?
一个专业MES系统的价格取决于所选的功能列表、与机器和所需设备(如打印机、扫描仪和计算机)的集成。总体成本将取决于公司的需求和需要连接的机器数量,以实现业务结果。MES系统是无限、模块化和可扩展的,并不限制特定的用户数或设备数量,因此可以根据任何公司的需求进行定制。
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