使用 Accevo 的 CMMS 系统进行计划、管理和反应。该系统是提高工厂设备性能的最佳维护系统。它可以根据实际的机器周期时间安排维修和维护。提高机器可用性,减少停机时间,从而提高工厂生产率。

什么是 CMMS 系统?

Computerised Maintenance Management System (CMMS System) is a software that allows controlling the costs of the Maintenance department, spare parts levels and plan labor works. The CMMS supports the supervision of plant maintenance and the planning of maintenance work, as well as enabling preventive and ad-hoc activities. The collection of data and observation of events on the operation of machinery in real-time makes it possible to precisely determine the timing of subsequent inspections and maintenance work.

Integration of the CMMS system with other IT systems such as APS makes information about machine failure and the need to reschedule production processes reach users instantly. Maintenance activities in the plant are thus organised and carefully planned, and regular attention to the proper condition of machines allows minimising the overall number of repairs.

CMMS 系统 - 适用于谁?

A CMMS system is for all companies that want to optimise their maintenance processes in their plants. This includes manufacturing companies from various industries, such as FMCG,  automotive, military, pharmaceutical and others.

A CMMS system can help companies improve their machine fleet maintenance processes in a number of ways, including:

  • Tracking assets and maintenance tasks
  • Generating digital reports on maintenance costs and performance
  • Prioritising maintenance tasks
  • Automating maintenance tasks allowing for preventive maintenance process
  • Paperless documentation flow in the facility for the entire plant maintenance
  • Integrating with other systems, such as ERP and MES systems
该图展示了Accevo CMMS系统内的流程,包括故障登记、技术人员确认以及成品发往生产部门。.

Accevo CMMS 系统的主要功能:

cmms-icons_自动生产计划

根据工时、工时周期、时间和机器工作时间自动规划周期性活动

cmms-icons_轻松维护订单

维护订单和申请管理

CMMS图标已更新

了解每日计划的最新情况,并获得预防性维护的通知

cmms-icons_to-do list

无纸化和表格化维护,系统中准备了多个仪表板报告

cmms-icons_andon

维护安灯

cmms-icons_access to current tool

访问当前工具的消耗、状态、类型、属性和操作。

cmms-icons_schedular

员工技能和调度经理

cmms-icons_forms

仪表盘与报告是一款配备预制报告的复杂分析平台。提供十余项关键绩效指标(KPI)用于分析维护效率(平均故障间隔时间、平均修复时间、平均故障间隔时间)、成本、趋势及目标。.

CMMS 系统能否与工厂的其他系统集成?

示意图展示了Accevo智能工厂如何连接ERP系统及其他系统,如Web服务、数据库和SAP系统。.

CMMS seamlessly connects with various factory systems, including:

  • Enterprise Resource Planning (ERP)

     

  • Shop Floor Warehouse Management System (Shop Floor WMS)

     

  • Automated Production Systems (APS)

     

  • Manufacturing Execution System (MES)

Benefits of Integration are serval including:

  • Real-time Information Sharing: Information regarding manufacturing processes, warehouse operations, and machinery maintenance can be shared paperlessly in real-time.
  • Inventory Management: The CMMS system helps keep inventory records up-to-date and ensures spare parts availability for maintenance.
  • Production Scheduling: Integration enables swift adjustments to production schedules in response to changes in machinery status or component availability.
  • Accurate Forecasts: It facilitates the development of more accurate production forecasts.
    Automated Procurement: Integration can support automated procurement processes, reducing stockouts and downtime.
  • Condition-Based Maintenance: Integration and machine connectivity enable the implementation of condition-based maintenance strategies to prolong equipment lifespan.

使用 Accevo CMMS 解决方案有哪些好处?

Implementing a CMMS in a manufacturing plant is an effective way to automate maintenance tasks. Due to machine connectivity and preventive maintenance tasks, plant maintenance team can strengthened control over the machines fleet, precisely schedule maintenance work and quickly response to breakdowns, increase machine availability and reduce downtime, thus increasing productivity.

7英寸带cmms屏幕的平板电脑

工作订单

Prevent breakdowns and ensure the proper condition of key machine components. Perform preventive maintenance to ensure safe operation of equipment.

  • Precise scheduling of inspections and repairs based on real machines cycle times and operators work time

  • Reminders for scheduled work, perform inspections in a timely manner

  • Guarantee safe operation of machines in accordance with applicable standards such as ISA-95

实时监测设备状况

Make sound decisions based on real machine cycle data, thanks to machine connectivity. React instantly to changes related to their condition.

  • Report failures quickly with paperless maintenance system

  • Better control of repair times, reduce costs associated with repairs of major faults

  • Increase machine availability and performance indicators

对单台设备和整个机群的控制

Take advantage of the information provided by each machine. Comprehensive data will increase the level of control over the condition of all machines, tools and parts.

  • Precise calculation of performance indicators

  • Confidence in the proper operation of key tools

  • Prevention of the occurrence of failures

收集历史数据

Use data collected over time to identify and eliminate bottlenecks. Closely monitor the elements that cause frequent failures.

  • Instant access to a historical list of failures

  • Ability to find and eliminate bottlenecks

  • Track fleet maintenance costs

工具、备件和仓库管理

CMMS programme allows you to optimise warehouse management by providing real-time information on tool availability and location. The system allows to set of minimum stock levels for spare parts or types of spare parts and will trigger a notification on reaching the minimum levels. The following filters for spare parts are available: reached minimum level, a discrepancy in quantity, reserved more than In the stock. The spare parts are added during the maintenance works and are summarised in the costs.

  • Asset and equipment management, identify trends and make informed decisions about tool investments.

  • Tools and calibrations helps to better manage the equipment by setting alarms on usage levels or periodic work orders

  • Tool Room Management, real-time visibility into tool availability, location, and condition, ensuring that the right tools are readily accessible when needed

无纸化和表格

During the work order, technicians fill Factory Forms thanks to the Paperless functionality.

The system is responsible for the digital guidance of the operator – starting from displaying activities (list to-do) with dedicated documentation (image, document, movie) for each step of the repair.

Workflow module (BPM) lets users create the business process workflow, events and gateways with custom logic.

留下您的电子邮件以获得报价

数据始终是最新的

The key factor for successful plant operation is knowledge of when inspections must be made. Accevo machine connectivity expertise gives the possibility to schedule maintenance according to the actual working time of the machine. We put our effort into collecting true and up-to-date data, to deliver the most accurate information for the maintenance team.

设备的故障率可以用平均故障间隔时间(MTBF)和平均维修时间(MTTR)来计算。 MTBF 是指一台设备在发生故障之前的平均运行时间。MTTR是修复和重新启动设备的平均时间。  

MTBF越高,故障率就越低。MTTR越高,MTBF就越低。 

故障率通常表示为总运行时间的百分比或每100个运行小时的故障总数。 

MTBF是指平均故障间隔时间。它是衡量一台机器或系统在发生故障之前的平均运行时间。  

MTBF衡量设备的可靠性,通过将总运行时间除以故障次数来计算。MTBF是可靠性工程中的一个重要衡量标准,因为它可以用来预测机器何时会出现故障,从而允许在机器出现故障之前进行预防性维护。

CMMS 系统 - 您的工厂能从中获益多少?

根据我们的客户,我们帮助他们:

通过以下方式减少生产停顿
0 %
减少平均修复时间(MTTR),方法是
0 %
将平均故障时间(MTTF)提高到
0 %
将平均故障间隔时间(MTBF)提高到
0 %
通过以下方式减少总体维修量
0 %

用Accevo的CMMS系统来照顾你的机械车队的状况!

At Accevo, we are in the business of providing modern technological solutions used in the manufacturing industry, among others. CMMS is a proven software system that allows you to exercise better control over the technical condition of your machinery park. Our own source code and supervision of qualified experts allows us to us to offer a dedicated system tailored to the individual needs of each company.

Our customers confirm that after the implementation of CMMS Accevo in their plants, the number of downtimes has significantly decreased, as well as the overall number of repairs. The result is an increase in the efficiency of production processes and better utilization of available machinery. Your plant can join this group too! Contact us for more information on implementing a CMMS at your company.

系统介绍

联系我们的专家

彼得·坎卡

Piotr Kańka

CMMS Industrial Software Expert

LinkedIn

为什么要得到一个演示?

  • A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
  • Live modeling of your production process
  • A budget quotation after the meeting

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