Sistema de gestión de operaciones de fabricación (MOM)

La solución de fabricación más completa con soporte total para la gestión de operaciones y un enlace entre la automatización industrial y las operaciones comerciales.

¿Qué es MOM y el sistema MOM?

MOM stands for “Manufacturing Operations Management”. It refers to a holistic approach to manufacturing and operation processes which includes the tracking and optimization of materials, resources, equipment, and people for the purpose of improving the performance of a supply chain.

A MOM system, is a type of production management system used to optimize and streamline the manufacturing process in various industries.

The system provides a centralized platform to monitor and manage various stages of production, quality, planning, maintenance activities and inventory management. MOM systems help manufacturers improve their efficiency, reduce production costs, and increase overall productivity. Its ability to automate and integrate different production processes makes it an essential tool for achieving operational excellence and remaining competitive in the global market. 

¿Cómo encaja el sistema MOM en la pirámide ISA-95?

The ISA-95 Pyramid, also known as the ISA-95 standard, is a widely recognized model that defines the different levels of automation and information systems in a manufacturing operation. The pyramid has five levels, ranging from level 0 at the bottom to level 4 at the top. 

A MOM system fits into the 95 ISA Pyramid as a system that operates at level 3, which is the manufacturing operations level. At this level, the MOM system integrates with the control systems that operate at the lower levels of the pyramid (levels 0-2) and provides a bridge to the higher levels of the pyramid (level 4). 

At level 3, the MOM system manages the manufacturing operations by collecting data from the lower levels and using it to monitor and optimize the production process. The system provides tools for production planning, scheduling, and execution, as well as quality management, maintenance, and inventory control. It also collects data on production performance and provides real-time monitoring and reporting.  

Pirámide que representa la ubicación de los sistemas centrales de fabricación.

¿Hay alguna diferencia entre MOM y MES?

Yes, there is a difference between MOM (Manufacturing Operations Management) and MES (Manufacturing Execution System), although the terms are often used interchangeably. 

MOM is a broader term that encompasses a range of systems, including MES, which is a subset of MOM. MOM refers to the entire set of software applications used to manage and optimise manufacturing operations, while MES is a specific type of software application within the MOM that focuses on managing the execution of production processes. 

¿Dónde encaja el sistema Accevo MOM?

Innovaciones en nuestro ecosistema

Sustainability management (enrgy consumption, carbon footprint etc.)

AI-driven optimisation

Edge data collection

¿Cómo puede beneficiarse del sistema Accevo MOM?

relleno de formularios

Menos tiempo para
rellenar formularios en papel

✔️ formularios digitales rellenados automáticamente
✔️ Flujo de trabajo del proceso de modelado
✔️ pasos divididos por funciones
✔️ Reconocimiento de desviaciones

detección de microparadas

Máquinas más potentes
Tiempo de actividad

✔️ Detección de microparadas con nombre automático
✔️ Algoritmo para encontrar las causas fundamentales.
✔️ Análisis MTBF por máquina/artículo

cambios más rápidos

Cambios más rápidos

✔️ Envío de recetas sobre la marcha
✔️ centrado
✔️ Orientación del operador

¿Cuándo es el momento de considerar el sistema Accevo MOM?

1.º

Complementa los sistemas MES avanzados: Incluso si dispone de un sistema MES de supervisión de la producción muy avanzado, es posible que sigan existiendo problemas de producción desconocidos que no se hayan resuelto. El sistema MOM de Accevo puede ayudarle a identificar y resolver estos problemas, ya que proporciona visibilidad en tiempo real de todo el proceso de producción. Puede ayudarle a realizar un seguimiento de las métricas de producción, identificar cuellos de botella y mejorar la eficiencia general.

2.º

Documentación digital: Si desea digitalizar completamente su proceso de producción y eliminar la documentación en papel, el sistema Accevo MOM puede suponer un gran cambio. Proporciona una plataforma digital para el seguimiento y la gestión de los datos de producción, incluidos los parámetros de proceso, las métricas de calidad y los registros de lotes. Esto puede ayudarle a optimizar su proceso de producción, reducir los errores y mejorar el cumplimiento normativo.

3.º

Interoperabilidad avanzada: El sistema Accevo MOM está diseñado para funcionar a la perfección con otros sistemas informáticos, como los sistemas ERP y CMMS. Ofrece una interoperabilidad avanzada y puede ayudarle a lograr un flujo de información fluido en toda su organización. Esto puede ayudarle a tomar decisiones mejor informadas, mejorar la colaboración y aumentar la eficiencia.

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¿Qué es el sistema Accevo MOM?

  1. Drag&drop form builder with documentation flow creator
  2. Integrated and automated with machines data and equipment
  3. Full revisions history
  1. Registering each, even the shortest stop of the machine with its reason from PLC​
  2. Reading alarms from PLC​
  3. Algorithm to assign responsible machine if in the line went into stop, or is malfunctioning
maqueta-sin-papel-ebr
control de máquina plc 1
  • Automatic and remote set machine setpoints
  • Controlling the machine and sending its PLC recipes
  • Fully automated changeovers done on-the-fly

Integración de sistemas

  • Inbound and Outbound Interface with external systems like ERP, WMS, APS, etc.
  • Built-in import mechanism from auto-generated and proper structured Excel files
  • Resend mechanism for production reports interface
  • Machine communication with standard TCP and native PLC protocols (OPC DA/UA, Siemens and more)
  • Read data from the automation level: production counters, machines status, process parameters
  • Data buffering if connection lost to preserve all information
  • Start production in a planned sequence, use RFID cards to access the system
  • Display progress, main KPIs and current delay for ongoing production
  • Manual or automatic production reporting with machine states
  • Recurring events automatically request quality inspection thanks to triggers
  • Automatic feedback for the operator (quality limits)
  • Dedicated instruction and documentation
  • Automatically generated quality reports: SPC, Shewhart control charts
  • Manual or automated defect reason reporting
  • The decision to report defects or scrap
  • Reporting defects for components
  • Starting rework production by scanning the rework label or choosing special rework order
  • Automatic validation and guiding via rework technology
  • Configure rework flow for reported defect reason
  • Manufacturing Operations Management System creates various reports for production, machines, quality
  • Dashboard for ongoing production
  • Various angles for data analytics
  • Transparent overview of all areas
  • Top-to-bottom analysis
  • Dedicated dashboards for most important analysis
  • Display digital documentation for Operator (PDF, images, movies)
  • Documentation categorization like changeovers, quality control, maintenance
  • Demand the read confirmation upon the newest version
  • MOM displays production tracking summary for selected machines
  • Display the current shift’s OEE and production delay
  • Real-time data update based on reports or machine’s cycles
  • Failures reporting with its reason and comment
  • Maintenance failure acceptance and its ending
  • Reaction time, repair time and its KPIs monitoring (MTTR, MTBF, MTTF)
  • Manufacturing Operations Management System allows for scanning resources to match components and tools with production.
  • Additional validation
  • Automatic serialization and labeling printing for done production
  • Basic production data modeling: items, routings, factory structure
  • Managing production orders, defects, documentation
  • Managing KPI thresholds, production targets or machine states

¿Cómo el sistema de gestión de operaciones de fabricación lleva a tu organización hacia la excelencia operativa?

A Manufacturing Operations Management (MOM) system can lead an organisation towards operations excellence by improving the efficiency and effectiveness of the manufacturing process. MOM systems provide a comprehensive solution for managing various aspects of the manufacturing process, including document management, historian reporting, scheduling/dispatching, asset tracking (traceability), and equipment health.

Document Management: MOM systems provide a centralised platform for document management, allowing manufacturers to manage and control critical production documents, such as work instructions, standard operating procedures (SOPs), and quality documents. By ensuring that the correct documents are available to the production teams at the right time, MOM systems help to minimise errors and improve compliance.

Historian Reporting: MOM systems provide real-time data collection and reporting capabilities, enabling manufacturers to track and analyse production data in real-time. The historian reporting functionality provides a comprehensive view of the manufacturing process, allowing managers to make informed decisions and quickly identify areas of improvement.

Scheduling/Dispatching: MOM systems provide tools for production planning, scheduling, and dispatching, ensuring that production runs smoothly and efficiently. By automating these processes, MOM systems help to minimise downtime, improve on-time delivery, and optimise production resources.

Asset Tracking (Traceability): MOM systems provide a complete solution for tracking and managing production assets, from raw materials to finished goods. By enabling manufacturers to track materials and finished goods throughout the production process, MOM systems help to improve traceability and quality control.

Equipment Health: MOM systems provide tools for monitoring and managing equipment health, enabling manufacturers to identify and address equipment issues before they result in downtime. By optimising equipment maintenance and reducing downtime, MOM systems help to improve production efficiency and reduce costs.

¿Por qué Accevo?

Accevo is an independent software provider for modern manufacturing. Our solutions are designed to make production facilities more flexible, adaptable, and efficient. The software enables real-time visibility into your operations and facilitates collaboration between people, data, and systems so that you can spend less time on operational tasks and more time on innovation.

  • Various products in a single scalable platform
  • Integration with all existing systems
  • Connectivity to all machines
  • Business-lnow-how and tehnical knowledge

Presentación del sistema

Póngase en contacto con nuestro experto

www empleados marcin marczewski

Marcin Marczewski 

MOM Industrial Software Expert

LinkedIn

¿Por qué solicitar una demostración?

  • A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
  • Live modeling of your production process
  • A budget quotation after the meeting

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