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Traceability

With Accevos’ Traceability or track and trace, it is possible to keep track of the entire lifecycle of goods, from the moment they are obtained, produced, processed, stored, transported, consumed, to when they are disposed of. This ensures that businesses have full visibility and insight into the status of their goods at any time, allowing them to quickly identify any discrepancies or inefficiencies in their supply chain. 

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Warum ist Traceability wichtig?

Traceability is extremely important in the food manufacturing sector, as it can help identify potential safety risks, track the origin of raw materials, and ensure that food supplies meet health and safety standards. If a problem occurs regarding product quality, a company must be able to rectify it immediately. The costs for product recalls, for example in the automotive industry, often add up to hundreds of millions.

By monitoring food or automotive products from their origin to the point of sale, manufacturers can detect any contamination or fatigue issues in a timely manner. For example, if a product is found to be contaminated, a traceability system can help quickly identify the source of contamination, allowing manufacturers to take corrective measures to protect consumers from potential harm. 

Additionally, traceability helps manufacturers ensure that the products they provide meet their customers’ quality expectations, as it allows them to track any changes in ingredients or processes that could affect the end-product. 

Traceability can also help manufacturers reduce the risk of fraud, as they can easily determine the true origin of an item, rather than relying on fraudulent suppliers.  This key module can also assist manufacturers in meeting their legal obligations, such as product labeling and traceability requirements set by regulatory bodies. 

Ihre Vorteile mit Accevo Traceability

Rückverfolgbarkeitssymbole zur Vermeidung von Fehlern

Verhinderung von Produktionsfehlern

Verhinderung von Produktionsfehlern: Die Rückverfolgbarkeit der Daten bietet die Möglichkeit, aus Fehlern zu lernen. Ursachen und Umstände, die bereits zu Fehlern geführt haben, können in Zukunft durch Prozessoptimierung vermieden werden.

Rückverfolgbarkeitssymbole Materialsicherheit

Materialsicherheit

Bestehen Bedenken hinsichtlich der Qualität oder Unversehrtheit von Rohstoffen, kann durch Rückverfolgbarkeitsprüfungen jedes einzelne, betroffene Produkt identifiziert werden. Inspektionen und Nacharbeiten erfordern kaum mehr Aufwand.

Rückverfolgbarkeitssymbole konforme Produktion

Ordnungsgemäße Produktion

Die Rückverfolgbarkeit ermöglicht die Überprüfung der ordnungsgemäßen Produktion, einschließlich aller Daten und Materialien im Zusammenhang mit internen Prozessen.

Rückverfolgbarkeitssymbole Kundenzufriedenheit

Kundenzufriedenheit

Beschreiben Sie die verfügbaren Aktionen und die Folgen von Aktivitäten in verschiedenen Kontexten, wie z. B. die Abwicklung von Vorgängen im MES-System, die Übernahme von Daten aus Geräten oder die Vermittlung zwischen menschlichen Systemen. Entworfen im Forms Builder.

Wie lässt sich die vollständige Rückverfolgbarkeit mit Accevo sicherstellen?

Your production process is streamlined by matching serial and batch numbers of components, tools, and containers with the scanned Container ID. The system will automatically compare the currently installed tools and tools needed for the new operation, and alert the operator in real-time if the wrong component is scanned. To ensure that each batch is aligned with the corresponding Bill of Materials (BOM), automated labelling is available at any stage of production. You can customize the triggers to generate labels, such as after a certain number of cycles, or at the start and end of an operation. Labels can be printed on finished or semi-finished goods, defects, reworks, scrap, containers, pallets, and more. You can also check the printing history of repetitive operations and manually adjust the data if necessary.
Scannen von Stücklisten für das Bedienfeld
Bildschirm des Moduls Accevo Rückverfolgbarkeit - MES-System

Was sind Rückverfolgbarkeitsebenen in der Warenherstellung?

Traceability provides manufacturers with a high-level understanding of their processes, helping them make better decisions and remain compliant. With traceability, businesses can more easily identify and fix any issues that arise, as well as meet customer expectations and comply with industry regulations. It is also beneficial for improving production efficiency and product quality control, as it provides manufacturers with real-time visibility into their production systems.

For different industries, traceability requirements may vary, and some factories may require more complex systems than others. However, it is still important that all factories invest in a traceability system as it is essential for guaranteeing the highest quality and complying with all relevant laws and regulations. There is no need for some factories to invest heavily into the very complex system when only a simple approach is required by the law or manufacturing process to ensure high quality and compliance. 

There are four main levels of traceability in goods manufacturing:

1.

Die Rückverfolgbarkeit der Stufe 1 ist das Minimum, das von jedem Hersteller mit gutem Ruf erwartet werden sollte, und erfordert, dass Rohstoffe, Komponenten und Fertigerzeugnisse dokumentiert und nachverfolgt werden.

2.

Die Rückverfolgbarkeit der Stufe 2 erfordert die Fähigkeit zur Verfolgung von Artikeln innerhalb des Produktionsprozesses, einschließlich der Verfolgung von Materialchargen, Zwischenprodukten und Endprodukten.

3.

Die Rückverfolgbarkeit der Stufe 3 erfordert die Fähigkeit, jeden einzelnen Artikel, einschließlich Komponenten, Rohmaterialien und Fertigwaren, zu verfolgen und zurückzuverfolgen.

4.

Die Rückverfolgbarkeit der Stufe 4 erfordert die Fähigkeit, jeden einzelnen Artikel und seine Geschichte zu verfolgen, einschließlich der Teile, die zu seiner Herstellung verwendet wurden, wie er verarbeitet wurde und wohin er versandt wurde.

Welches sind die wichtigsten Branchen, die von einem Rückverfolgbarkeitsmodul in ihrem MES-System profitieren werden?

Traceability module in MES system provide a number of benefits to various industries, most notably the food industry, where it helps to ensure the safety and quality of products. It is also important in the automotive sector, where it helps to track production and ensure the quality of the finished product. Traceability solutions also offer advantages in terms of efficiency and customer satisfaction in other industries, such as the pharmaceutical, logistics and retail sectors. By automating the tracking of raw and semi-finished material batches, companies are able to maintain a higher level of compliance with regulatory mandates and reduce the risk of counterfeiting. 

Worauf ist bei der Einführung der Rückverfolgbarkeit in der Fabrik zu achten?

When implementing traceability in the factory, one of the main traps to look out for is lack of data integration. When a factory is expanding and growing, there may be multiple systems in place that aren’t properly integrated, meaning there is no real-time visibility of the data or the status of production. This can lead to errors and delays in the production process. Additionally, it’s important to ensure that the traceability system is tailored to the specific needs of the factory, and that the data being collected is accurate and up-to-date. Traceability modules should be regularly monitored and updated to ensure that they remain effective and efficient. 

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