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Trazabilidad

With Accevos’ Traceability or track and trace, it is possible to keep track of the entire lifecycle of goods, from the moment they are obtained, produced, processed, stored, transported, consumed, to when they are disposed of. This ensures that businesses have full visibility and insight into the status of their goods at any time, allowing them to quickly identify any discrepancies or inefficiencies in their supply chain. 

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¿Por qué es importante la trazabilidad?

Traceability is extremely important in the food manufacturing sector, as it can help identify potential safety risks, track the origin of raw materials, and ensure that food supplies meet health and safety standards. If a problem occurs regarding product quality, a company must be able to rectify it immediately. The costs for product recalls, for example in the automotive industry, often add up to hundreds of millions.

By monitoring food or automotive products from their origin to the point of sale, manufacturers can detect any contamination or fatigue issues in a timely manner. For example, if a product is found to be contaminated, a traceability system can help quickly identify the source of contamination, allowing manufacturers to take corrective measures to protect consumers from potential harm. 

Additionally, traceability helps manufacturers ensure that the products they provide meet their customers’ quality expectations, as it allows them to track any changes in ingredients or processes that could affect the end-product. 

Traceability can also help manufacturers reduce the risk of fraud, as they can easily determine the true origin of an item, rather than relying on fraudulent suppliers.  This key module can also assist manufacturers in meeting their legal obligations, such as product labeling and traceability requirements set by regulatory bodies. 

Las ventajas que te ofrece Accevo Traceability

iconos de trazabilidad que evitan errores

Prevención de errores de producción

Prevención de errores de producción: los datos de trazabilidad ofrecen la oportunidad de aprender de los errores. Las causas y circunstancias que ya han dado lugar a errores pueden evitarse en el futuro mediante la optimización de los procesos.

iconos de trazabilidad, seguridad de los materiales

Seguridad material

Si surgen dudas sobre la calidad o la integridad de las materias primas, los controles de trazabilidad permiten identificar cada uno de los productos implicados. Las inspecciones y las rectificaciones apenas suponen un esfuerzo adicional.

iconos de trazabilidad: producción conforme a las normas

Producción conforme a la normativa

La trazabilidad permite verificar que la producción se haya llevado a cabo correctamente, incluyendo todos los datos y materiales relacionados con los procesos internos.

iconos de trazabilidad, satisfacción del cliente

Satisfacción del cliente

Describa las acciones disponibles y las consecuencias de las actividades en diferentes contextos, como la gestión de operaciones en el sistema MES, la toma de datos de dispositivos o la mediación de sistemas humanos. Diseñado en Forms Builder.

¿Cómo garantizar una trazabilidad completa con Accevo?

Your production process is streamlined by matching serial and batch numbers of components, tools, and containers with the scanned Container ID. The system will automatically compare the currently installed tools and tools needed for the new operation, and alert the operator in real-time if the wrong component is scanned. To ensure that each batch is aligned with the corresponding Bill of Materials (BOM), automated labelling is available at any stage of production. You can customize the triggers to generate labels, such as after a certain number of cycles, or at the start and end of an operation. Labels can be printed on finished or semi-finished goods, defects, reworks, scrap, containers, pallets, and more. You can also check the printing history of repetitive operations and manually adjust the data if necessary.
Escaneo de la lista de materiales del panel de control
Captura de pantalla del módulo de trazabilidad de Accevo - Sistema MES

¿Qué son los niveles de trazabilidad en la fabricación de productos?

Traceability provides manufacturers with a high-level understanding of their processes, helping them make better decisions and remain compliant. With traceability, businesses can more easily identify and fix any issues that arise, as well as meet customer expectations and comply with industry regulations. It is also beneficial for improving production efficiency and product quality control, as it provides manufacturers with real-time visibility into their production systems.

For different industries, traceability requirements may vary, and some factories may require more complex systems than others. However, it is still important that all factories invest in a traceability system as it is essential for guaranteeing the highest quality and complying with all relevant laws and regulations. There is no need for some factories to invest heavily into the very complex system when only a simple approach is required by the law or manufacturing process to ensure high quality and compliance. 

There are four main levels of traceability in goods manufacturing:

1.

La trazabilidad de nivel 1 es el mínimo que cabe esperar de cualquier fabricante que se precie y exige que se documenten y se realice un seguimiento de las materias primas, los componentes y los productos terminados.

2.

La trazabilidad de nivel 2 requiere la capacidad de realizar un seguimiento de los artículos a lo largo del proceso de producción, incluido el seguimiento de lotes de materiales, productos intermedios y productos terminados.

3.

La trazabilidad de nivel 3 requiere la capacidad de realizar un seguimiento y localizar cada artículo individual, incluidos los componentes, las materias primas y los productos terminados.

4.

La trazabilidad de nivel 4 requiere la capacidad de realizar el seguimiento y la trazabilidad de cada artículo concreto y de su historial, incluyendo qué piezas se utilizaron para fabricarlo, cómo se procesó y adónde se envió.

¿Cuáles son los sectores clave que se beneficiarán del módulo de trazabilidad de su sistema MES?

Traceability module in MES system provide a number of benefits to various industries, most notably the food industry, where it helps to ensure the safety and quality of products. It is also important in the automotive sector, where it helps to track production and ensure the quality of the finished product. Traceability solutions also offer advantages in terms of efficiency and customer satisfaction in other industries, such as the pharmaceutical, logistics and retail sectors. By automating the tracking of raw and semi-finished material batches, companies are able to maintain a higher level of compliance with regulatory mandates and reduce the risk of counterfeiting. 

¿Qué dificultades hay que tener en cuenta a la hora de implantar la trazabilidad en la fábrica?

When implementing traceability in the factory, one of the main traps to look out for is lack of data integration. When a factory is expanding and growing, there may be multiple systems in place that aren’t properly integrated, meaning there is no real-time visibility of the data or the status of production. This can lead to errors and delays in the production process. Additionally, it’s important to ensure that the traceability system is tailored to the specific needs of the factory, and that the data being collected is accurate and up-to-date. Traceability modules should be regularly monitored and updated to ensure that they remain effective and efficient. 

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