Sistema di gestione dell'energia (EMS)

Monitora l'utilizzo delle utenze in tempo reale e riduce i costi

Che cos'è l'Accevo EMS?

Accevo Energy Management System (EMS) is an industrial software to monitor utilities consumption online (like energy, gas, fluids and more). Power management system presents consumption per areas (departments, production lines) and per production (order, item) which helps to calculate real manufacturing cost. Solution forecasts energy usage and creates alarms if the site is reaching the contractual capacity. With the system you can detect failures, leaks or anomalies and have information how much utilities were used during non-production time. Accevo EMS is ISO 50001 compliant solution for monitoring energy in your factory.

Quali sono i vantaggi principali?

Parametri delle utilità EMS

Tutti i parametri delle utilità sono memorizzati nel sistema


Forniamo sensori dedicati per monitorare tutte le utenze

EMS-hardware

Hardware separato per leggere le misure sia da installazioni moderne che da installazioni legacy

Consentiamo al sistema di leggere i parametri di base e avanzati

Integrazione EMS

Integrazione con le apparecchiature già presenti in fabbrica


Confronta l'utilizzo di energia con i risultati di produzione

Modello EMS

È conforme alla norma ISO 50001

Stay compliant and cut energy costs with ISO 50001.
The EU now requires large energy users to have a certified Energy Management System. ISO 50001 helps you track, optimise, and save – reducing consumption, cutting emissions, and boosting your competitive edge.

ISO 50001 is the international standard for energy management systems, helping organisations systematically improve energy efficiency, reduce consumption, and cut costs. Under the EU Energy Efficiency Directive (2023/1791), large energy-consuming facilities in the EU – including manufacturing plants in Poland – must implement a certified Energy Management System (EnMS) or conduct regular energy audits. For companies above 85 TJ annual energy use, ISO 50001 certification becomes mandatory by October 2027. Implementing an EnMS ensures compliance with regulations, delivers measurable savings, reduces carbon emissions, and strengthens competitive advantage, while integrating energy performance into daily operations and long-term business strategy.

Tutte le utenze sotto controllo

In che modo Accevo MES aiuta a ridurre i costi?

Main axiom of Lean Management is: “You cannot manage what you cannot measure”. Accevo energy management software aims at complete control over the use and cost of utilities in the factory. Counters, alarms and controlling dashboards give user a possibility to manage the utilities as well as possible in all parts of the factory – from production floor to offices. Correlation with production data allows for full analysis and transparency of the actual production costs. Active industrial monitoring supports detection of leaks and waste of utilities that can be easily missed and just as easily fixed. 

Cosa si può misurare?

ems-elettricità

Elettricità

ems-vapore

Vapore

ems-ikony-cooling

Raffreddamento

ems-gas

Gas

ems-aria compressa

Aria compressa

ems-ikony-parametri dell'aria

Parametri dell'aria

ems-acqua

Acqua

liquidi ems-specialist

Liquidi speciali

ems-ikony-vacuum

Vuoto

Quali sono le funzionalità principali di Accevo EMS?

Consumo per sede

Analysis of all utilities in current location with detailed information on planned and actual usage as well as displaying trends and forecasts

  • construction of any factory structure
  • accounting of utility consumption per location, department, lines
  • a month-to-month comparison of media consumption
consumo per sede
Servizi pubblici vs produzione 1

Utilities vs produzione

Data on utility consumption can be correlated with production data, showing an accurate picture of total production and non-production costs

  • live view of consumed media on the production line
  • monitoring of KPI’s (e.g. media consumption per ton of product)
  • calculating the true cost of consuming utilities to produce product A

Cruscotto delle prestazioni energetiche

Display utilities consumption in different areas with additional correlation with production data, updated in real time

  • supervision of utility consumption throughout the production facility
  • hourly distribution of consumption
  • consumption per department
quadro di controllo delle prestazioni energetiche
Power Guard 1

Power Guard

Power Guard is a tool used to control the amount of electrical power used vs ordered in order to avoid costly penalties for breaching the limits. Through active tracking the system will issue warnings on the incoming breach with proper advance

  • ability to select the perfect tariff for your needs
  • the power guard will watch and alert you so that the ordered power is not exceeded at 15-minute intervals
  • the gas guard will watch and alert to ensure that there are no overruns at 60-minute intervals
  • SMS/e-mail notification

Contatori di consumo

Display plant structure with counter states and power charts, filled with automatically gathered data

  • list of meters against factory structure
  • flow chart for the last 8 hours
  • comparison of consumption by month
contatori di consumo
quadro dell'aria compressa

Pannello aria compressa

Display of current status of compressed air, it’s details, consumption and efficiency

  • monitoring of compressor room, and compressor efficiency (compressed air production vs. energy consumption)
  • supervised the flow between halls
  • additional installation of electric valves will reduce air loss in areas where production is not taking place at any given time

Diagnostica dei contatori

Administrator panel giving control over state of communication with counters, their general condition and active issues

The first level of system validation:

  • information about communicating with meters
  • active alarms
diagnostica di controllo
schermata del sistema BMS

Controllo HVAC (BMS)

Efficient HVAC Control: The Building Management System (BMS) module provides precise control over HVAC systems, optimizing comfort while minimizing energy waste.

  • Intelligent Lighting: The BMS module enables smart lighting controls based on occupancy, calendar and daylight, reducing energy usage in factories.

  • Real-time Monitoring: The BMS module continuously monitors heating, ventilation and air conditioning equipment to optimise performance in the factories.

  • Seamless Integration: The BMS module seamlessly integrates with other systems, through OPC, RS232, converters and standard protocols enabling reading and control.

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Act SMART and connect entire facility within a single system rollout.

1

Insediamento dei media in relazione ai prodotti

2

Termoventilazione controllo basato sul piano di produzione

3

Monitoraggio e controllo dei consumi delle utenze nelle aree con tempi di inattività programmati

Integrazione ERP semplificata

Presentazione del sistema

Contatto con il nostro esperto

Piotr Kanka

Piotr Kańka

EMS Industrial Software Expert

LinkedIn

Perché ottenere una demo?

  • A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
  • Live modeling of your production process
  • A budget quotation after the meeting

Articoli correlati

I sistemi di gestione dell'energia (EMS) consentono alle aziende di monitorare e misurare il consumo energetico. Un sistema di gestione dell'energia è un sistema automatizzato che monitora, misura e analizza le prestazioni delle apparecchiature e dei sistemi che consumano energia di un'organizzazione. Sono progettati per far risparmiare un'organizzazione riducendo il consumo energetico e migliorando l'efficienza energetica. Ogni azienda può sviluppare il proprio EMS in base alle proprie esigenze e capacità. Questi sistemi di solito raccolgono regolarmente i dati dalla linea di produzione, compresi quelli relativi al consumo di gas, liquidi, vapore e altre utility.

Esistono molti modi per misurare il consumo di energia, ma quello più comune è l'installazione di sensori nel processo produttivo o l'utilizzo di un software appropriato. In questo modo è possibile monitorare l'elettricità, il gas o i fluidi utilizzati durante il processo di produzione. I dati raccolti da questi sensori possono essere utilizzati per calcolare la quantità di energia consumata in un determinato periodo di tempo. Queste informazioni possono essere utilizzate per apportare modifiche e ottimizzare i processi che richiedono elevati livelli di energia.

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EMS: una soluzione avanzata per il monitoraggio dell'energia

High production efficiency rates depend on optimal use of available resources. Energy required for the process to work properly is one of them. How does energy consumption affect business performance? Misuse of energy resources increases production costs and thus reduces company’s income. Investigating the power consumption of a plant requires technologically advanced tools such as energy monitoring system EMS. How does it work, and what should you consider when choosing a power consumption monitoring system for your plant?

Che cos'è un sistema di monitoraggio energetico e come funziona?

Optimal energy consumption results not only from the need to reduce production costs. The globally applicable ISO 50001 standard is the international standard for efficient energy management in the economy, including manufacturing companies.

An advanced electrical power monitoring system enables production plants to operate in compliance with the rules. Energy Monitoring hardware is integrated with the system being the source of energy and the devices consuming it for operation. A power monitoring unit sends the collected data to the system. EMS enables ongoing electricity monitoring in the plant and indicates possible opportunities and risks.

EMS – Energia e servizi pubblici per l'industria intelligente

Where do companies get information about their energy consumption? One of the primary sources of information is energy bills. This solution is extremely poor, as it does not reveal production bottlenecks. Industrial power monitoring system is an advanced technology that collects data on the energy consumption of equipment used in a plant. Remote power monitoring provides permanent insight into energy efficiency and the ability to estimate costs.

Moreover, the energy consumption monitoring system enables comparative analysis of data, so that you can quickly determine whether all machines are consuming the required amount of energy. The energy monitoring system isolates the modes of operation of the equipment, individually evaluates the level of consumption and indicates optimisation opportunities.  An energy consumption report allows you to calculate the amount of power needed to produce the final product.

Energy Monitoring hardware also shows excessive power consumption. It may turn out, for example, that a minor appliance malfunction will result in excessive consumption. You will not find out about this from the bill sent by your electricity supplier but through a system that offers electricity monitoring.

An energy monitoring system also allows for the implementation of additional software, such as a contracted capacity guard. What is this guard? Each energy supplier agrees the contracted power, that is the maximum electricity consumption, with the customer. With EMS, it is possible to monitor power consumption in real time and predict possible overloads. Advanced system options suggest which devices should be switched off to prevent exceeding the contracted capacity. In this case, there is also an option to automatically set devices that do not affect the process.

Sistema di monitoraggio dell'energia industriale: perché sceglierlo?

EMS can be defined by two words: optimisation and safety. An energy monitoring system is an opportunity for a company to reduce power consumption and prevent excessive costs.

The industrial power monitoring system extracts data from units. The energy consumption report allows constant monitoring of the data. Two identical devices should consume the same amount of energy. If a report in EMS shows that one machine is consuming 5-7% more energy, this may indicate a latent equipment failure. Electricity monitoring enables a rapid response eliminating the need for costly repairs detected too late.

Energy monitoring products also help optimise energy efficiency. A comparative analysis shows which solutions generate savings for the company. Automation of activities, such as switching machines on or off or installing motion sensors to activate a light source in a room, is one of the elements.

Quale soluzione di monitoraggio energetico scegliere?

A dedicated electrical power monitoring system is the best solution. For any business, there is a lot to be gained by installing energy monitoring equipment at their facilities.

Digital energy monitoring products are becoming increasingly common. What do you need to know before equipping your plant with a power consumption monitoring system?

It should be noted that depending on the size of the company and the scope of operations, each company needs a different energy monitoring solution (EMS). EMS for larger companies will require more money due to the numerous functionalities and connections.

Companies that use an energy monitoring device to optimise their production costs fully agree on this – it pays off!

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