Vantaggi principali
OEE
più alto
✔️ tempi di inattività più brevi
✔️ lancio della produzione più rapido
✔️ analisi dei difetti di pareto
Decisioni più veloci basate sui dati
✔️ segnali prelevati dalle macchine
✔️ mostra un avanzamento reale della produzione
✔️ notifiche automatiche
Eliminazione della doppia rendicontazione manuale
✔️ reports di produzione automatizzati
✔️ qualsiasi integrazione con l' ERP
✔️ stati della macchina dai PLC
Un sistema per la produzione
OEE calculation software collects data automatically, based on the machine’s signals. Start monitoring production, its progress, efficiency and make decisions based on actual data.
What is considered a good OEE?
The answer to what is considered good OEE may vary from industry to industry and the product that is manufactured. For example, in the food and beverage industry, anything over 90% may be considered good while in an assembly line manufacturing company, 60% may be considered a strong OEE.
OEE indicator may be hugely dependent on production characteristics. Although 90% may seem like a high number in FMCG, an improvement of even 2% may play a huge role in production total efficiency, where as in discrete manufacturing it will just minor progress.
On the other hand, the implementation of OEE software may cause the OEE factor to drop significantly due to many causes which you can read more about in this article: Why does OEE drop after MES implementation?
Sistema di monitoraggio OEE
- The system focuses on gathering data from machines, reporting production and calculating OEE factor in real-time.
- OEE Performance Monitoring system helps factories do the first step to monitor production, its progress and have the manufacturing process under control.
- The interface with the ERP system helps to eliminate double production reporting and exchange production data.
- Built-in dashboards & reports help to analyse defects, production, types of stoppages and failures.
- To improve transparency, large screens on the shopfloor present OEE and production data in real-time.
- Email or SMS notifications are sent automatically based on signals from machines and operator actions.
Funzionalità di monitoraggio delle prestazioni OEE
Connettività delle macchine IoT
Li colleghiamo tutti, vecchi e nuovi
IoT Machine Connectivity is responsible for communication with the machine’s PLC and devices. It provides acquisition, processing and administration of data collected from the automation level. With different acquisition methods, data like machine states, quantity or process parameters are read.
Esecuzione della produzione
Segnala la produzione e monitorala
Production Execution let operators to execute orders and operations according to plan and technology. It validates and supports different type of production processes during which operator can report production and machine states. System displays current production, its status and progress.
Gestione dei difetti
Segnala i difetti in modo dettagliato
Defect Handling supports defect and scrap management. Operators can report defects and its type. System displays dedicated reports with defects reasons and quantity.
Gestione delle prestazioni (OEE)
Scopri dove concentrarsi
Gestione della produzione
Panoramica completa dello stabilimento
The Production Management module provides a factory-wide overview for management, consolidating key KPIs such as OEE, downtime, and efficiency in real time. It offers visual dashboards, trend analysis, and customisable reports, enabling quick decision-making and continuous improvement. By identifying bottlenecks and inefficiencies, it helps optimise processes, increase productivity, and enhance overall factory performance.
Documentazione digitale e istruzioni sul flusso di lavoro
Niente più carta
Digital Documentation let users display documentation online at the operator panel. Categorized PDFs, images and movies are being displayed for ongoing production.
Visualizzazione TV
La trasparenza della produzione
TV Visualization displays current production on TVs that are installed on the shop floor. Visualization includes production data with current OEE, production progress and machine states for ongoing production shift.
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Analisi della produzione
Analisi dall'alto verso il basso
Manufacturing Analytics is a complex analytic platform with ready reports. More than a dozen reports analyzing production, quality, trends and targets. Reports can be viewed from the perspective of plant, machine and in different time ranges.
Dati anagrafici
Modellazione dettagliata dei processi produttivi
Chiamate di manutenzione (ANDON)
Finalmente avvisi in tempo
Maintenance Calls (ANDON) supports communication between the production and maintenance department. Operators report failures digitally with its reason and comments. All done maintenance history with knowledge is being kept in the system. The system monitors reaction times and presents dedicated reports with MTTR, MTBF and MTTF.
Integrazione del sistema
Stop al doppio lavoro
Presentazione del sistema
Contatto con il nostro esperto
Perché ottenere una demo?
- A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
- Live modeling of your production process
- A budget quotation after the meeting
Articoli correlati
Perché l'OEE diminuisce dopo l'implementazione del MES?
Dopo l'implementazione di MES, di solito notiamo uno strano effetto. Nella maggior parte dei casi, dopo l'entrata in funzione del sistema, il coefficiente OEE è inferiore a quello precedente l'installazione.
Come aumentare la trasparenza della produzione in fabbrica?
La trasparenza nella produzione può sembrare uno stratagemma di marketing, ma in realtà porta benefici tangibili, da flussi di lavoro più fluidi a significativi risparmi finanziari. Se la trasparenza nella
In che modo la soluzione MES elimina la carta dalla produzione e dall'officina?
La digitalizzazione si è affermata con forza nei processi produttivi quotidiani, indipendentemente dal settore. Ciononostante, sono rimaste le abitudini dei giorni precedenti alla digitalizzazione diffusa, soluzioni tradizionali non
Efficienza operativa o OEE, è un indicatore che misura l'efficienza della produzione per un organizzazione. È una misura che mostra come sta andando un'organizzazione in termini di produttività, qualità e disponibilità delle attrezzature. I tre componenti principali di questo indicatore sono produttività: il numero di prodotti prodotto per unità di tempo; qualità: il numero di prodotti difettosi per unità di tempo e disponibilità: il numero di macchine disponibili per unità di tempo. Le Formule Esistenti per l'OEE, consentono in un modo semplificato di calcolare l'efficienza di un linea in un dato impianto.
Ci sono molti fattori che influenzano l'OEE di un processo produttivo. Alcuni includono un processo instabile, tempi di inattività eccessivi e mancanza di KPI affidabili. Altri riguardano il fattore umano, dove operatori non istruiti possono rallentare il processo di cambio formato o causare ulteriori difetti. L'elenco dei fattori è lungo, ma tutti possono essere eliminati attraverso l'implementazione efficiente delle tecnologie moderne di misura e il miglioramento dei processi produttivi sulla linea di produzione.
Monitoraggio delle prestazioni dell'efficacia complessiva dell'apparecchiatura
Connect and gather data from your machines. Start monitoring OEE that is calculated automatically and based on the machine’s signals. Begin production monitoring, its progress, efficiency and make decisions based on actual data.
3 main benefits:
- Faster production reporting with monitoring production in real-time
- Higher production volume thanks to faster production launch, fast defects and downtimes escalations
- The increased machine’s availability thanks to faster maintenance reaction time
Che cos'è l'OEE (Overall Equipment Efficiency)?
What is OEE and what it depends on? OEE, or Overall Equipment Efficiency, is an indicator used to measure the efficiency of managing the capabilities of equipment used in manufacturing plants. The aim is to make maximum use of the available machine time to manufacture products of the best possible quality. OEE is made up of three different factors.
- Availability – the ratio of planned working time to actual time taken to complete a task. Availability is reduced as a result of breakdowns, micro-downtimes and the time needed for changeovers and machine set-up.
- Performance – the ratio of available time to actual working time. Performance is reduced when the speed of operations is lower than assumed.
- Quality – the ratio of the number of good products suitable for further distribution to all components manufactured.
The aim of businesses is to achieve and maintain the indicator at the highest possible level. Average companies manage to achieve an OEE of around 60%. The best-organised companies can boast a score of around 85%, with the greatest attention always focused on the best possible quality factor.
What can you do to be among the most effective plants? The first step to understanding the productivity level is to start measurements. How to monitor OEE automatically in real-time?. The solution is OEE software. OEE software is a modern system whose task is to constantly monitor all processes that take place on the production line. How is the overall equipment efficiency (OEE) measured? After connecting to the devices, OEE system collects information about the real time of the cycle, enables an accurate description of the machine states during the shift, and defect reporting (manufactured items are OK / NOK). Based on these data, the OEE is calculated. The OEE system indicates things to improve and sends notifications in real time.
Dove viene utilizzato il software OEE?
OEE software is widely used in manufacturing. It is used by the electronics, automotive, aviation, pharmaceutical, cosmetics and machines industries – in these and many other industrial plants, manufacturers welcome the use of OEE. MES, the manufacturing execution system, also takes this data, collects and uses it for further analysis, which improves processes and increases the efficiency of the production process. MES collects more information about the process and allows to manage the reworks. The qualitative data are necessary to generate SPC reports. MES also enables paperless production and traceability. OEE tracking software is one of the most fundamental investments being made by modern businesses.
Monitoraggio del rapporto OEE
How does the OEE monitoring system work? Machine Connectivity connects the machines to the plant’s internal network. The data is read and processed by OEE software. Production Execution allows the monitoring of production plan execution in real-time. The system checks the production progress on an ongoing basis, and thanks to Defect Handling, it can also report faults. The system will show the cause of these defects. OEE Analysis module shows KPIs along with availability, performance and quality. This information allows you to establish overall equipment efficiency and then the action plan for your production facility. The obtained score of overall equipment efficiency (OEE) indicates whether the current production process allows achieving maximum efficiency, or whether some aspects need improvement. Thanks to Digital Documentation, all documentation is paperless and all messages are displayed on machine monitors. The Maintenance ANDON module allows you to quickly and easily communicate with the maintenance department. Digital communication as well as a history of faults and actions taken are stored in the system.
And how does the OEE system know what the highest possible machinery effectiveness is? The client decides what standard of OEE will be satisfactory and how exactly he wants to calculate it.
There is another major advantage that OEE software provides – the manager gets information about irregularities in real time and knows the current overall equipment efficiency (OEE). There are no delays due to the delivery of paper documentation, and access to reports is remote. As a result, it is possible to react in time to complete the production plan on time.
OEE allows not only a quick overview of processes running in real time but also of those that have been already completed. In this way, it is possible to check whether a failure has occurred, how quick the response time was and what the cause of the downtime was. By comparing current and historical orders, the trend of OEE can be checked to know what is causing productivity to decline.
Sistema OEE: possibili integrazioni
OEE Performance Monitoring is not just about checking one indicator. Growing businesses benefit from a comprehensive range of manufacturing management systems. The systems can be integrated with each other. OEE effectively exchanges data, especially with ERP system.
What for? By integrating the systems, you will avoid double reporting involved in downloading data from several programs. Each of them is connected to the main system, receives the same information and uses it in a specific way. Additionally, it can analyse the information and exchange it with the rest of the network.
Il tuo OEE: vantaggi per la tua azienda
OEE software enables the collection of correct production data and tracking the condition of machines and the progress of production in real-time. Each factor that could delay production is notified. The collected data and generated reports indicate areas that require improvement for production to proceed as planned. It ensures that overall equipment efficiency is maintained at the highest level.
By achieving high OEE, overall equipment is utilised in the plant in the most optimal way and the shop floor of customers is filled with full-quality products delivered on time.
This is what causes your factory to start ignition. OEE builds the image of a perfect supplier.