Planifique, gestione y reaccione con el sistema CMMS de Accevo. El mejor sistema de mantenimiento para el rendimiento de los equipos de su fábrica. Permite programar reparaciones y mantenimiento en función del tiempo real de ciclo de las máquinas. Aumente la disponibilidad de las máquinas y reduzca el tiempo de inactividad para aumentar la productividad de la planta.
¿Qué es un sistema CMMS y cómo funciona?
Computerised Maintenance Management System (CMMS System) is a software that allows controlling the costs of the Maintenance department, spare parts levels and plan labor works. The CMMS supports the supervision of plant maintenance and the planning of maintenance work, as well as enabling preventive and ad-hoc activities. The collection of data and observation of events on the operation of machinery in real-time makes it possible to precisely determine the timing of subsequent inspections and maintenance work.
Integration of the CMMS system with other IT systems such as APS makes information about machine failure and the need to reschedule production processes reach users instantly. Maintenance activities in the plant are thus organised and carefully planned, and regular attention to the proper condition of machines allows minimising the overall number of repairs.
Sistema CMMS: ¿para quién es?
A CMMS system is for all companies that want to optimise their maintenance processes in their plants. This includes manufacturing companies from various industries, such as FMCG, automotive, military, pharmaceutical and others.
A CMMS system can help companies improve their machine fleet maintenance processes in a number of ways, including:
- Tracking assets and maintenance tasks
- Generating digital reports on maintenance costs and performance
- Prioritising maintenance tasks
- Automating maintenance tasks allowing for preventive maintenance process
- Paperless documentation flow in the facility for the entire plant maintenance
- Integrating with other systems, such as ERP and MES systems
Funcionalidades clave del sistema CMMS de Accevo:
Planificación automática de eventos cíclicos basada en horas de trabajo, ciclos de trabajo, tiempo y tiempo de trabajo de las máquinas.
Mantener la gestión de pedidos y solicitudes.
Manténgase al día con el programa diario y reciba notificaciones para el mantenimiento preventivo.
Sin papel y formularios para el mantenimiento con múltiples informes de paneles listos en el sistema.
Mantenimiento ANDON
Acceso al consumo actual de la herramienta, estado, tipos, propiedades y operaciones.
Habilidades de los empleados y gestor de horarios
Dashboards & Reports es una compleja plataforma analítica con informes listos para usar. Más de una docena de KPI para analizar la eficiencia del mantenimiento (MTBF, MTTR, MTTF), los costes, las tendencias y los objetivos.
¿Se puede integrar el sistema CMMS con el resto de la fábrica?
CMMS seamlessly connects with various factory systems, including:
- Enterprise Resource Planning (ERP)
- Shop Floor Warehouse Management System (Shop Floor WMS)
- Automated Production Systems (APS)
- Manufacturing Execution System (MES)
Benefits of Integration are serval including:
- Real-time Information Sharing: Information regarding manufacturing processes, warehouse operations, and machinery maintenance can be shared paperlessly in real-time.
- Inventory Management: The CMMS system helps keep inventory records up-to-date and ensures spare parts availability for maintenance.
- Production Scheduling: Integration enables swift adjustments to production schedules in response to changes in machinery status or component availability.
- Accurate Forecasts: It facilitates the development of more accurate production forecasts.
Automated Procurement: Integration can support automated procurement processes, reducing stockouts and downtime. - Condition-Based Maintenance: Integration and machine connectivity enable the implementation of condition-based maintenance strategies to prolong equipment lifespan.
¿Cuáles son las ventajas de utilizar Accevo CMMS SOLUTION?
Implementing a CMMS in a manufacturing plant is an effective way to automate maintenance tasks. Due to machine connectivity and preventive maintenance tasks, plant maintenance team can strengthened control over the machines fleet, precisely schedule maintenance work and quickly response to breakdowns, increase machine availability and reduce downtime, thus increasing productivity.
Órdenes de trabajo
Prevent breakdowns and ensure the proper condition of key machine components. Perform preventive maintenance to ensure safe operation of equipment.
- Precise scheduling of inspections and repairs based on real machines cycle times and operators work time
- Reminders for scheduled work, perform inspections in a timely manner
- Guarantee safe operation of machines in accordance with applicable standards such as ISA-95
Monitorización en tiempo real del estado de las máquinas
Make sound decisions based on real machine cycle data, thanks to machine connectivity. React instantly to changes related to their condition.
- Report failures quickly with paperless maintenance system
- Better control of repair times, reduce costs associated with repairs of major faults
- Increase machine availability and performance indicators
Control sobre una sola máquina y sobre toda la flota de máquinas.
Take advantage of the information provided by each machine. Comprehensive data will increase the level of control over the condition of all machines, tools and parts.
- Precise calculation of performance indicators
- Confidence in the proper operation of key tools
- Prevention of the occurrence of failures
Recopilar datos históricos
Use data collected over time to identify and eliminate bottlenecks. Closely monitor the elements that cause frequent failures.
- Instant access to a historical list of failures
- Ability to find and eliminate bottlenecks
- Track fleet maintenance costs
Herramientas, repuestos y gestión de almacenes
CMMS programme allows you to optimise warehouse management by providing real-time information on tool availability and location. The system allows to set of minimum stock levels for spare parts or types of spare parts and will trigger a notification on reaching the minimum levels. The following filters for spare parts are available: reached minimum level, a discrepancy in quantity, reserved more than In the stock. The spare parts are added during the maintenance works and are summarised in the costs.
- Asset and equipment management, identify trends and make informed decisions about tool investments.
- Tools and calibrations helps to better manage the equipment by setting alarms on usage levels or periodic work orders
- Tool Room Management, real-time visibility into tool availability, location, and condition, ensuring that the right tools are readily accessible when needed
Sin papel y formularios
During the work order, technicians fill Factory Forms thanks to the Paperless functionality.
The system is responsible for the digital guidance of the operator – starting from displaying activities (list to-do) with dedicated documentation (image, document, movie) for each step of the repair.
Workflow module (BPM) lets users create the business process workflow, events and gateways with custom logic.
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Datos siempre actualizados.
The key factor for successful plant operation is knowledge of when inspections must be made. Accevo machine connectivity expertise gives the possibility to schedule maintenance according to the actual working time of the machine. We put our effort into collecting true and up-to-date data, to deliver the most accurate information for the maintenance team.
La tasa de fallos de las máquinas se puede calcular utilizando el tiempo medio entre fallos (MTBF) y el tiempo medio de reparación (MTTR). MTBF es el tiempo medio que funciona una máquina antes de averiarse. MTTR es el tiempo medio necesario para reparar y reiniciar la máquina.
Cuanto mayor sea el MTBF, menor será la tasa de fallos. Cuanto mayor sea el MTTR, menor será el MTBF.
Las tasas de fallo suelen expresarse como porcentaje del total de horas de funcionamiento o como número total de fallos por cada 100 horas de funcionamiento.
MTBF son las siglas de «tiempo medio entre fallos». Es una medida del tiempo medio de funcionamiento de una máquina o sistema antes de que se produzca un fallo.
El MTBF mide la fiabilidad de los equipos y se calcula dividiendo el tiempo total de funcionamiento por el número de fallos. El MTBF es una medida importante en ingeniería de fiabilidad, ya que puede utilizarse para predecir cuándo fallará una máquina, lo que permite realizar un mantenimiento preventivo antes de que falle.
Sistema CMMS: ¿cuánto puede beneficiarse su fábrica?
Según nuestros clientes, les hemos ayudado a:
¡Cuida el estado de tu flota de maquinaria con el CMMS de Accevo!
At Accevo, we are in the business of providing modern technological solutions used in the manufacturing industry, among others. CMMS is a proven software system that allows you to exercise better control over the technical condition of your machinery park. Our own source code and supervision of qualified experts allows us to us to offer a dedicated system tailored to the individual needs of each company.
Our customers confirm that after the implementation of CMMS Accevo in their plants, the number of downtimes has significantly decreased, as well as the overall number of repairs. The result is an increase in the efficiency of production processes and better utilization of available machinery. Your plant can join this group too! Contact us for more information on implementing a CMMS at your company.
Presentación del sistema
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¿Por qué solicitar una demostración?
- A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
- Live modeling of your production process
- A budget quotation after the meeting
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