分立器件制造商的典型需求
This type of production often combines manual work, semi-automated stations, and automated cells. Common operational requirements include:
Visibility of WIP and order progress across multiple workstations
Serialisation and genealogy (what happened, where, when, by whom, with which materials/tools)
Quality gates, inspections, and controlled rework loops
Consistent operator execution (work instructions, step checks, confirmations)
Real-time machine and line performance (availability, speed losses, micro-stops, scrap)
Faster changeovers and better sequencing without losing traceability
Integration with ERP/PLM/WMS so master data and production results are consistent
Accevo 提供哪些解决方案？
实时生产执行（MES/MOM）
Track each operation against the production order and routing, with live status, confirmations, and exception handling. Capture production events automatically from machines where available, and manually where needed—without breaking the audit trail.
专为序列化产品设计的可追溯性
Build an end-to-end product history that links:
- serial/lot identifiers
- operator and workstation
- machine parameters and key signals (where connected)
- used components/materials
- quality results and rework decisions
This supports investigations, supplier/customer claims, and regulatory or customer audits.
操作面板、条形码/RFID 和引导式工作流程
Standardise work at the station level. Guide operators through steps, enforce required checks, and reduce missed actions (for example: scan-to-confirm, step completion, deviation handling, electronic sign-off).
质量检查和 SPC
Run in-process and end-of-line quality controls with clear escalation rules. Detect trends early, react to out-of-limit measurements, and connect defects to orders, stations, and materials to reduce repeat issues.
性能监测（OEE 和微停机）
Use APIs and standard integration patterns to exchange production data with ERP/PLM/WMS/SCADA, and provide consistent datasets for reporting, analytics, and AI use cases.
生产规划和重新规划（APS）
Sequence orders to reduce changeovers and stabilise flow. Use live shop-floor feedback to re-plan when priorities, constraints, or disruptions change.
维护执行（CMMS）
Plan preventive maintenance, manage work orders, and connect downtime reasons with maintenance activities so you can prioritise actions that reduce recurring losses.
数据基础和整合
Use APIs and standard integration patterns to exchange production data with ERP/PLM/WMS/SCADA, and provide consistent datasets for reporting, analytics, and AI use cases.
工作指南和数字 SOP（操作员指南）
Accevo’s work instruction module delivers step-by-step guidance at the workstation, so operators follow the correct sequence for each product variant and operation.
Instructions can include checklists, images or documents, required scans (barcode/RFID), confirmations, and mandatory data capture (for example: torque values, measurements, test results). Each execution is recorded against the order, serial/lot, station, and operator, so you get a complete audit trail and consistent quality gates—especially useful on manual and semi-automated processes where variation and missed steps are common. This approach also supports faster onboarding by providing just-in-time, role-specific knowledge on the shop floor.
汽车可追溯性实施实例
In one discrete automotive project (LPG tank manufacturing), the solution combined machine connectivity, PLC and robot integrations, operator panels with barcode scanning, quality gates, automated testing stations, and real-time OEE reporting, resulted in:
reduction in dispatching tanks with errors
of machine availability per shift
quicker IATF audits
increase in quarterly production volume
离散设备的典型推广
01
连接和测量
machine connectivity + real-time performance monitoring
02
控制执行：
station reporting, routing enforcement, operator panels
03
证明可追溯性
serialisation/genealogy, material/tool validation, audit trails
04
稳定质量
inspections, SPC, defect and rework loops
05
优化流程
APS sequencing and disruption-based re-planning
06
减少损失
maintenance workflows tied to downtime and failure modes