Software per la produzione discreta
Accevo supporta i produttori discreti che realizzano singoli prodotti e assemblaggi con varianti, numeri di serie e percorsi multi-fase.
Quali sono le esigenze tipiche nella produzione discreta
This type of production often combines manual work, semi-automated stations, and automated cells. Common operational requirements include:
Visibility of WIP and order progress across multiple workstations
Serialisation and genealogy (what happened, where, when, by whom, with which materials/tools)
Quality gates, inspections, and controlled rework loops
Consistent operator execution (work instructions, step checks, confirmations)
Real-time machine and line performance (availability, speed losses, micro-stops, scrap)
Faster changeovers and better sequencing without losing traceability
Integration with ERP/PLM/WMS so master data and production results are consistent
Quali soluzioni offre Accevo?
Esecuzione della produzione in tempo reale (MES/MOM)
Track each operation against the production order and routing, with live status, confirmations, and exception handling. Capture production events automatically from machines where available, and manually where needed—without breaking the audit trail.
Tracciabilità progettata per prodotti seriali
Build an end-to-end product history that links:
- serial/lot identifiers
- operator and workstation
- machine parameters and key signals (where connected)
- used components/materials
- quality results and rework decisions
This supports investigations, supplier/customer claims, and regulatory or customer audits.
Pannelli operatore, codici a barre/RFID e flussi di lavoro guidati
Standardise work at the station level. Guide operators through steps, enforce required checks, and reduce missed actions (for example: scan-to-confirm, step completion, deviation handling, electronic sign-off).
Ispezioni di qualità e SPC
Run in-process and end-of-line quality controls with clear escalation rules. Detect trends early, react to out-of-limit measurements, and connect defects to orders, stations, and materials to reduce repeat issues.
Monitoraggio delle prestazioni (OEE e micro-stop)
Use APIs and standard integration patterns to exchange production data with ERP/PLM/WMS/SCADA, and provide consistent datasets for reporting, analytics, and AI use cases.
Pianificazione e ripianificazione della produzione (APS)
Sequence orders to reduce changeovers and stabilise flow. Use live shop-floor feedback to re-plan when priorities, constraints, or disruptions change.
Esecuzione della manutenzione (CMMS)
Plan preventive maintenance, manage work orders, and connect downtime reasons with maintenance activities so you can prioritise actions that reduce recurring losses.
Base e integrazione dei dati
Use APIs and standard integration patterns to exchange production data with ERP/PLM/WMS/SCADA, and provide consistent datasets for reporting, analytics, and AI use cases.
Istruzioni di lavoro e SOP digitali (guida per l'operatore)
Accevo’s work instruction module delivers step-by-step guidance at the workstation, so operators follow the correct sequence for each product variant and operation.
Instructions can include checklists, images or documents, required scans (barcode/RFID), confirmations, and mandatory data capture (for example: torque values, measurements, test results). Each execution is recorded against the order, serial/lot, station, and operator, so you get a complete audit trail and consistent quality gates—especially useful on manual and semi-automated processes where variation and missed steps are common. This approach also supports faster onboarding by providing just-in-time, role-specific knowledge on the shop floor.
Esempio di implementazione della tracciabilità nel settore automobilistico
In one discrete automotive project (LPG tank manufacturing), the solution combined machine connectivity, PLC and robot integrations, operator panels with barcode scanning, quality gates, automated testing stations, and real-time OEE reporting, resulted in:
reduction in dispatching tanks with errors
of machine availability per shift
quicker IATF audits
increase in quarterly production volume
Tipico rollout per impianti discreti
01
Collegare e misurare
machine connectivity + real-time performance monitoring
02
Esecuzione del controllo:
station reporting, routing enforcement, operator panels
03
Dimostrare la tracciabilità
serialisation/genealogy, material/tool validation, audit trails
04
Stabilizzare la qualità
inspections, SPC, defect and rework loops
05
Ottimizzare il flusso
APS sequencing and disruption-based re-planning
06
Ridurre le perdite
maintenance workflows tied to downtime and failure modes