Toma el control total de tu parque de máquinas
Sistema de supervisión de máquinas –
¡Haz que la producción sea más eficaz, automáticamente!
Controlling production processes is necessary to guarantee a high-quality finished product. However, in the industrial sector, control at the end of the process is insufficient. Why? Preparing one product involves many of the process. At each of these stages, something may happen that will negatively affect the quality of the semi-finished product. Therefore, to make the process of control more effective, modern factories are deciding to implement advanced software designed for supporting all manufacturing processes and verifying their correctness step by step.
¿Cómo funcionan los sistemas de control de máquinas?
Machine Control is a system dedicated to automated production lines which cooperates with all connected machines, ensuring constant control of each process. The integrated software is gathering information about the actual status of a product by PLC and based on this data decides on the next operation and workstation. How does the system know where to direct a product? It is possible owing to the implemented routing.
This is the biggest advantage of dedicated software – programs, recipes, parameters, and a number of other process data are exchanged with the machine automatically. In this way, the software is supporting the operator activity and speeds up production time.
Características principales
Ajuste automático y remoto de los puntos de consigna de la máquina.
Control de la máquina y envío
de recetas a su PLC
Cambios totalmente automatizados
realizados sobre la marcha
¿Qué funciones ofrece el software a las empresas modernas?
Controlling processes is one of the most crucial tasks for the production line management software. But it is not just about checking. The advanced control system includes functionalities that significantly improve production.
Machine Control se dedica a cargar automáticamente:
- programs
- recipes
- set-points
The main goal of production is to provide a high-quality product according to plan and technology. The settings are prepared for each process and each product. It is an infinite amount of data that manually entering is a human error risk. It could cause failures and defective products.
Machine Control is automatically sending relevant data to machines allows for decreased changeover and production launching time. For example, the software is using data from Recipe Manager – a component responsible for preparing, modifying, and tracking changes to recipes, allowing for having full control over machine settings.
Quickly data exchange and real-time process tracking are the most important feature of Machine Control software. Collected data are analyzed up to date. Comparing achieving results of product parameters with a target value allow for categorizing the product as OK (meet the standards) or NOK (does not meet the standards).
Control de máquinas: oportunidad de cambiar para mejor
The development of modern industrial plants is possible thanks to meeting demanding standards. Production processes have to be faster and faster and at the same time have to generate products of better quality based on assumed technology. Factories also strive to eliminate defects and pay more attention to ecological aspects, for example by paperless production. Therefore, raising an enterprise to a higher level requires taking many actions. Most of them are guaranteed thanks to the implementation of our system. For example, our dedicated paperless module perfectly fits in green manufacturing culture by reducing paper on the shopfloor to a minimum.
Real-time data collection and analysis and automatic programming processes settings significantly reduce machine setup and changeover time. Using proven data and analyzing them in real-time and comparing it with historical data allows for early detection and prevention of faults. This action significantly reduces downtime.
The Machine Control Systems also support operators on the production processes step by step. Advanced software is sending important messages and instructions directly to the main operator panel. Again, we gain precious seconds and eliminate human error. This solution means that the operator fast receives all the data, and can implement changes just as quickly to adjust the current production status to the assumed plan.
One of the most important benefits of utilizing our software and its functions is an OEE increase. All these actions allow maximizing production line availability, performance, and quality.
Ventajas principales
Reducción significativa del tiempo
para el cambio
Seguridad a la hora de establecer los valores de consigna de la máquina
sin ningún error humano ni retraso
Es más fácil gestionar los cambios tecnológicos
y reaccionar a distancia en tiempo real
Artículos relacionados
Registro electrónico de lotes: automatización y eliminación del papel en la industria farmacéutica
No es ningún secreto que cada paso del proceso de fabricación de productos farmacéuticos debe documentarse. Sin embargo, la gestión de la documentación en papel puede llevar mucho tiempo a los fabricantes farmacéuticos,
¿Cómo recopilar datos para el informe SPC: mediciones automáticas y manuales?
El SPC, o control estadístico de procesos, es una de las herramientas más interesantes en el contexto de la gestión de la calidad. Hoy en día, este método se utiliza ampliamente
¿Cómo supervisar y controlar una cadena de montaje automatizada?
Con la llegada de la Industria 4.0, la automatización ampliamente definida de las líneas de producción se ha convertido en un estándar, sin el cual es difícil imaginar una moderna
Machine Control is a system that automates the operation of machinery. It is a type of industrial automation. Automation often involves the use of machine control to perform some task, such as controlling the speed or feed rate on a machine tool, or controlling an assembly line process.
El objetivo principal del control de máquinas es proporcionar procesos de producción seguros y eficientes mediante la realización automática de tareas que, de otro modo, se realizarían manualmente, como la carga de programas, puntos de ajuste o recetas.
PLC drivers are a type of software that is used to connect machines to the computer for data aggregation. It is a type of middleware. This software is designed to work with a variety of machine types, such as CNC machines, robotic arms and more. The drivers are typically embedded in the machine controller and can be accessed from a PC or laptop.
Los controladores PLC permiten al usuario supervisar y controlar el proceso de producción mediante la recopilación de datos de los sensores de la máquina o la lectura de datos de un lector de códigos de barras, una cámara u otro sensor conectado. Los datos recopilados pueden utilizarse con fines de supervisión y mantenimiento predictivo.
