Ventajas principales
OEE
aumento
✔️ Menores tiempos de inactividad
✔️ Lanzamiento más rápido de la producción
✔️ Análisis de defectos de Pareto
Decisiones más rápidas y fiables basadas en datos.
✔️ señales tomadas de máquinas
✔️ Mostrar el progreso real de la producción.
✔️ Notificaciones automáticas
Eliminación de la doble presentación de informes y la presentación manual de informes.
✔️ Informes de producción automatizados
✔️ cualquier integración ERP
✔️ Estados de las máquinas desde los PLC
Un sistema para la producción
OEE calculation software collects data automatically, based on the machine’s signals. Start monitoring production, its progress, efficiency and make decisions based on actual data.
What is considered a good OEE?
The answer to what is considered good OEE may vary from industry to industry and the product that is manufactured. For example, in the food and beverage industry, anything over 90% may be considered good while in an assembly line manufacturing company, 60% may be considered a strong OEE.
OEE indicator may be hugely dependent on production characteristics. Although 90% may seem like a high number in FMCG, an improvement of even 2% may play a huge role in production total efficiency, where as in discrete manufacturing it will just minor progress.
On the other hand, the implementation of OEE software may cause the OEE factor to drop significantly due to many causes which you can read more about in this article: Why does OEE drop after MES implementation?
Sistema de seguimiento de la OEE
- The system focuses on gathering data from machines, reporting production and calculating OEE factor in real-time.
- OEE Performance Monitoring system helps factories do the first step to monitor production, its progress and have the manufacturing process under control.
- The interface with the ERP system helps to eliminate double production reporting and exchange production data.
- Built-in dashboards & reports help to analyse defects, production, types of stoppages and failures.
- To improve transparency, large screens on the shopfloor present OEE and production data in real-time.
- Email or SMS notifications are sent automatically based on signals from machines and operator actions.
Funcionalidades de supervisión del rendimiento de la OEE
Conectividad de máquinas IoT
Los conectamos a todos: antiguos y nuevos.
IoT Machine Connectivity is responsible for communication with the machine’s PLC and devices. It provides acquisition, processing and administration of data collected from the automation level. With different acquisition methods, data like machine states, quantity or process parameters are read.
Ejecución de la producción
Elaborar informes y supervisarlos.
Production Execution let operators to execute orders and operations according to plan and technology. It validates and supports different type of production processes during which operator can report production and machine states. System displays current production, its status and progress.
Gestión de defectos
Informar de defectos con detalles
Defect Handling supports defect and scrap management. Operators can report defects and its type. System displays dedicated reports with defects reasons and quantity.
Gestión del rendimiento (OEE)
Descubre dónde centrarte
Gestión de la producción
Descripción general completa de la fábrica
The Production Management module provides a factory-wide overview for management, consolidating key KPIs such as OEE, downtime, and efficiency in real time. It offers visual dashboards, trend analysis, and customisable reports, enabling quick decision-making and continuous improvement. By identifying bottlenecks and inefficiencies, it helps optimise processes, increase productivity, and enhance overall factory performance.
Documentación digital e instrucciones sobre el flujo de trabajo
No más papel
Digital Documentation let users display documentation online at the operator panel. Categorized PDFs, images and movies are being displayed for ongoing production.
Visualización televisiva
Véalo en directo, véalo en todas partes: sea transparente.
TV Visualization displays current production on TVs that are installed on the shop floor. Visualization includes production data with current OEE, production progress and machine states for ongoing production shift.
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Análisis de fabricación
Del análisis de arriba abajo
Manufacturing Analytics is a complex analytic platform with ready reports. More than a dozen reports analyzing production, quality, trends and targets. Reports can be viewed from the perspective of plant, machine and in different time ranges.
Datos maestros
Modelización detallada de los procesos de producción
Llamadas de mantenimiento (ANDON)
Por fin, alertas a tiempo.
Maintenance Calls (ANDON) supports communication between the production and maintenance department. Operators report failures digitally with its reason and comments. All done maintenance history with knowledge is being kept in the system. The system monitors reaction times and presents dedicated reports with MTTR, MTBF and MTTF.
Integración de sistemas
Acaba con el doble trabajo.
Presentación del sistema
Póngase en contacto con nuestro experto
¿Por qué solicitar una demostración?
- A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
- Live modeling of your production process
- A budget quotation after the meeting
Artículos relacionados
¿Por qué disminuye la OEE tras la implantación de MES?
Tras la implantación de MES, solemos notar un efecto extraño. En la mayoría de los casos, tras la puesta en marcha del sistema, el coeficiente OEE es inferior al de antes de la instalación.
¿Cómo aumentar la transparencia de la producción en la fábrica?
La transparencia en la fabricación puede parecer una estratagema de marketing, pero en realidad aporta beneficios tangibles, desde flujos de trabajo más fluidos hasta importantes ahorros financieros. Si la transparencia en
¿Cómo elimina la solución MES el papel de la producción y el taller?
La digitalización se ha asentado firmemente en los procesos de producción cotidianos, independientemente del sector. No obstante, persisten hábitos de los tiempos anteriores a la digitalización generalizada, soluciones tradicionales no
Operacional eficiencia, o OEE, es un indicador que mide la producción eficiencia para una organización. Es una medida>medida que muestra cómo bien una organización es haciendo en términos de productividad, calidad y disponibilidad. Los tres principales componentes de este indicador son productividad: el número de productos producidos por unidad de tiempo; calidad: el número de productos defectuosos por unidad de tiempo; y disponibilidad: el número de disponibles máquinas por unidad de tiempo. Existentes fórmulas para OEE, permiten una simplificada manera para calcular la eficiencia de una línea en una planta determinada.
Hay muchos factores que afectan al OEE de un proceso de fabricación. Algunos incluyen un proceso inestable, un tiempo de inactividad excesivo y la falta de indicadores clave de rendimiento (KPI) fiables. Otros están relacionados con el factor humano, donde los operadores sin formación pueden ralentizar el proceso de cambio o causar defectos adicionales. La lista de factores es larga, pero todos ellos pueden eliminarse mediante la implementación eficiente de tecnologías de medición modernas y la mejora de los procesos de producción en la línea de fabricación.
Supervisión del rendimiento de la eficacia global de los equipos
Connect and gather data from your machines. Start monitoring OEE that is calculated automatically and based on the machine’s signals. Begin production monitoring, its progress, efficiency and make decisions based on actual data.
3 main benefits:
- Faster production reporting with monitoring production in real-time
- Higher production volume thanks to faster production launch, fast defects and downtimes escalations
- The increased machine’s availability thanks to faster maintenance reaction time
¿Qué es la OEE (eficiencia global de los equipos)?
What is OEE and what it depends on? OEE, or Overall Equipment Efficiency, is an indicator used to measure the efficiency of managing the capabilities of equipment used in manufacturing plants. The aim is to make maximum use of the available machine time to manufacture products of the best possible quality. OEE is made up of three different factors.
- Availability – the ratio of planned working time to actual time taken to complete a task. Availability is reduced as a result of breakdowns, micro-downtimes and the time needed for changeovers and machine set-up.
- Performance – the ratio of available time to actual working time. Performance is reduced when the speed of operations is lower than assumed.
- Quality – the ratio of the number of good products suitable for further distribution to all components manufactured.
The aim of businesses is to achieve and maintain the indicator at the highest possible level. Average companies manage to achieve an OEE of around 60%. The best-organised companies can boast a score of around 85%, with the greatest attention always focused on the best possible quality factor.
What can you do to be among the most effective plants? The first step to understanding the productivity level is to start measurements. How to monitor OEE automatically in real-time?. The solution is OEE software. OEE software is a modern system whose task is to constantly monitor all processes that take place on the production line. How is the overall equipment efficiency (OEE) measured? After connecting to the devices, OEE system collects information about the real time of the cycle, enables an accurate description of the machine states during the shift, and defect reporting (manufactured items are OK / NOK). Based on these data, the OEE is calculated. The OEE system indicates things to improve and sends notifications in real time.
¿Dónde se utiliza el software OEE?
OEE software is widely used in manufacturing. It is used by the electronics, automotive, aviation, pharmaceutical, cosmetics and machines industries – in these and many other industrial plants, manufacturers welcome the use of OEE. MES, the manufacturing execution system, also takes this data, collects and uses it for further analysis, which improves processes and increases the efficiency of the production process. MES collects more information about the process and allows to manage the reworks. The qualitative data are necessary to generate SPC reports. MES also enables paperless production and traceability. OEE tracking software is one of the most fundamental investments being made by modern businesses.
Supervisión del índice OEE
How does the OEE monitoring system work? Machine Connectivity connects the machines to the plant’s internal network. The data is read and processed by OEE software. Production Execution allows the monitoring of production plan execution in real-time. The system checks the production progress on an ongoing basis, and thanks to Defect Handling, it can also report faults. The system will show the cause of these defects. OEE Analysis module shows KPIs along with availability, performance and quality. This information allows you to establish overall equipment efficiency and then the action plan for your production facility. The obtained score of overall equipment efficiency (OEE) indicates whether the current production process allows achieving maximum efficiency, or whether some aspects need improvement. Thanks to Digital Documentation, all documentation is paperless and all messages are displayed on machine monitors. The Maintenance ANDON module allows you to quickly and easily communicate with the maintenance department. Digital communication as well as a history of faults and actions taken are stored in the system.
And how does the OEE system know what the highest possible machinery effectiveness is? The client decides what standard of OEE will be satisfactory and how exactly he wants to calculate it.
There is another major advantage that OEE software provides – the manager gets information about irregularities in real time and knows the current overall equipment efficiency (OEE). There are no delays due to the delivery of paper documentation, and access to reports is remote. As a result, it is possible to react in time to complete the production plan on time.
OEE allows not only a quick overview of processes running in real time but also of those that have been already completed. In this way, it is possible to check whether a failure has occurred, how quick the response time was and what the cause of the downtime was. By comparing current and historical orders, the trend of OEE can be checked to know what is causing productivity to decline.
Sistema OEE: posibles integraciones
OEE Performance Monitoring is not just about checking one indicator. Growing businesses benefit from a comprehensive range of manufacturing management systems. The systems can be integrated with each other. OEE effectively exchanges data, especially with ERP system.
What for? By integrating the systems, you will avoid double reporting involved in downloading data from several programs. Each of them is connected to the main system, receives the same information and uses it in a specific way. Additionally, it can analyse the information and exchange it with the rest of the network.
Su OEE: ventajas para su empresa
OEE software enables the collection of correct production data and tracking the condition of machines and the progress of production in real-time. Each factor that could delay production is notified. The collected data and generated reports indicate areas that require improvement for production to proceed as planned. It ensures that overall equipment efficiency is maintained at the highest level.
By achieving high OEE, overall equipment is utilised in the plant in the most optimal way and the shop floor of customers is filled with full-quality products delivered on time.
This is what causes your factory to start ignition. OEE builds the image of a perfect supplier.