System zur Herstellung von Tabakwaren
Unser Tobacco Manufacturing System zielt darauf ab, die Effizienz der Produktion zu steigern, indem das Bewusstsein für die Arbeit der Maschinen mit genauen Informationen in Echtzeit geschärft wird.
Das System
Herstellung von Tabak und modernen oralen Produkten mit weniger Stopps
Das System besteht aus Software- und Hardwarekomponenten, die den gesamten Herstellungsprozess von Tabakwaren kontinuierlich überwachen und eine vollständige Transparenz der Produktion ermöglichen. Die vollständige Transparenz der Fabrik innerhalb der Mitarbeiter, die die tatsächlichen Auswirkungen ihrer Handlungen in Echtzeit sehen können, führt zu ihrer verstärkten aktiven Beteiligung an der Verbesserung der Prozesse, zur Minimierung der am häufigsten auftretenden Stillstände und zu einer erheblichen Steigerung der Gesamteffizienz der Anlagen und der gesamten Fabrik. Steigerung des Produktionsvolumens von Zigaretten, Filtern und modernen oralen Produkten.
Proven solution
| Pain points | Solution | Benefits |
| Common line micro-stops. | Detection of all stops of machines with core reasons, statistics and analysis. | Increase OEE. |
| Lack of knowledge about production at any point of time. | Real-time data acquisition and calculation of KPIs, transparent factory. | Informed decision making. |
| Paper reports. | Digital dashboard and reports. OEE loss tree, drill-down analysis, dedicated reports, factories comparison. | Full visibility. |
| Common machine failures | Reporting and handling failures and predictive maintenance. CMMS and ANDON addon. | Increase MTBF. |
| Missed deadline, low production volume | SFT Integration. Production progress reporting. | Faster time to market delivery. |
Maschinenkonnektivität
Alle Prozesse und Geräte abgedeckt und verbunden
Accevo verbindet Hochgeschwindigkeits-Tabakanlagen mit einer gemeinsamen Datenebene und kombiniert SPS-Signale mit Bedienereingaben, um zuverlässige Echtzeit-Ereignisse für OEE, Mikrostopps und Arbeitsabläufe in der Produktion zu erzeugen. Die Konnektivitätsarbeit von Accevo in Tabakfabriken beginnt an der Linie, nicht in der Berichtsebene. Das Ziel ist es, Maschinenzustände und wichtige Zähler direkt von der Automatisierung zu erfassen und sie dann in konsistente Produktionsereignisse zu standardisieren, die über verschiedene Maschinentypen und Linien hinweg verglichen werden können.
SMD (Regular, LCO):
- Maker
- VE
- SE
- MAX
- Buffer
- Packer
- Cello
- Stamper
- Bundler
- Case Packer
FMD:
- Filter Makers
- AF
- KDF
- HCF
- Unloader
- Filter Shooters
- Magomat
- Taurus
OTP:
- Products:
- Snus (oral)
- Lyft (oral)
- Pouches
- Cans
OTP:
- Machines
- Weighers
- Maker
- Packer
- Djura
- Foil wrapper
- Bundle Machine
- Checkweighers
- Conveyer systems
- Case Packer
Anschluss an die Automatisierungsebene (PLC + Geräte)
Accevo connects to machines through PLC drivers, industrial communication protocols, and dedicated data acquisition modules, depending on what the line supports. This enables readouts such as machine state, speed, cycle/quantity counters, defect counters, and selected process parameters (for example weight, pressure, temperature, force).
Verwenden Sie bei Bedarf Edge-Geräte (rechnen Sie in der Nähe der Maschine)
In tobacco environments with mixed machine parks and high-speed equipment, Accevo uses edge hardware (e.g. MOXA) to compute and preprocess data at machine level before it is sent upstream. This approach reduces latency, improves robustness, and supports consistent event creation even when machines expose different signals.
Pufferung und Ausfallsicherheit im Netz
Where the connection to the server is unstable or intermittent, Accevo’s connectivity layer can buffer data for a defined period. That prevents gaps in downtime and quantity history, which is critical when micro-stops and short losses matter.
Hinzufügen, was Maschinen Ihnen nicht sagen können (Eingabe am Bedienfeld)
Not everything is available from PLCs (especially reasons, activities, and contextual actions). Accevo supplements machine signals with operator input via the operator panel, where the operator can record activities, call a technician, and follow the production process. This closes the loop between “what happened” (signals) and “why it happened” (human context).
Umwandlung von Rohsignalen in verwertbare Produktionsereignisse
Raw signals are translated into events such as run / stop / micro-stop, counts, speeds, and alarms. The outcome is a data foundation that can feed performance monitoring and micro-stop analytics across a diverse machine landscape.
Entwickelt zur Unterstützung von Tabakbetriebsstandards
On the tobacco solution page, Accevo positions the suite as designed to raise awareness of machine work through real-time information supplemented by operator input, and notes alignment with IWS-oriented processes. Connectivity is the base layer that makes that practical: consistent, comparable, near-real-time line truth.
Testimonials
Was sie über uns sagen
Accevo has made huge progress all around the world. I’ve not heard any negative feedback from anyone about your services, so that’s a good achievement in itself.
Martin John
Global Category Manager – Production
I have been with some senior members in the business yesterday and I must share that they are highly impressed with the operator visibility and solution as a whole. Well done guys!!!
Vikash Harkinson
Operations Management
Just wanted to say thank you for the great work that you did during phase 1 installation. I wish more contractor would raise to this level of professionalism.
Vlad Homorozeanu
TaO Stabilization Lead
Accevo schließt globalen Vertrag mit BAT auf der neuen Ebene
Kraków, 25-11-2025 - Accevo (ehemals
IT-Lösung für Tabakwaren
Echtzeit-Transparenz und IWS-gesteuerte Effizienz für den Tabakanbau
- Real-time production truth, not delayed reporting
- Built around IWS ways of working
- Shared visibility across the site, modular growth
Accevo Tobacco Suite aims mainly at increasing the efficiency of production through raising the awareness of machines’ work with real-time, accurate information supplemented by machine Operator’s input.
System has been designed to fully support IWS methodology and is constantly improved in that direction – it follows the processes, gathers the right data and presents it in a way that allows Business and Production to take conscious actions.
Thanks to the dedicated panels and advanced Operator Panel, the whole factory can have full visibility of production and machines’ states, which results in growing shared responsibility to increase the efficiency of the whole site.
System itself is divided into several modules for easy navigation and can be further developed by implementing ready “Addons” that add next functionalities and enhance the existing system.
WARUM WIR?
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No machine upgrades needed
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No disruption to the production: 10-60 min per machine needed
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100% URS covered by Accevo standard system
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Tobacco know-how (dedicated, experienced team, Integrated Works System best practices)
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Fast ROI – Return of Investment
Präsentation des Systems
Kontakt mit unserem Experten
Warum eine Demo anfordern?
- A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
- Live modeling of your production process
- A budget quotation after the meeting