系统
生产烟草和现代口腔产品时减少停机次数
该系统由软件和硬件组件组成，可对整个烟草产品生产过程进行持续监控，并提供全面的生产可视性。工厂内部完全透明，员工可以看到自己行为的实际实时效果，从而更加积极地参与工艺改进，最大限度地减少最常发生的停工现象，并显著提高设备和整个工厂的整体效率。提高香烟、过滤嘴和现代口腔产品的产量。.
Proven solution
| Pain points | Solution | Benefits |
| Common line micro-stops. | Detection of all stops of machines with core reasons, statistics and analysis. | Increase OEE. |
| Lack of knowledge about production at any point of time. | Real-time data acquisition and calculation of KPIs, transparent factory. | Informed decision making. |
| Paper reports. | Digital dashboard and reports. OEE loss tree, drill-down analysis, dedicated reports, factories comparison. | Full visibility. |
| Common machine failures | Reporting and handling failures and predictive maintenance. CMMS and ANDON addon. | Increase MTBF. |
| Missed deadline, low production volume | SFT Integration. Production progress reporting. | Faster time to market delivery. |
设备连接
覆盖并连接所有流程和设备
Accevo 将高速烟草设备连接到通用数据层，将 PLC 信号与操作员输入相结合，为 OEE、微停机和车间工作流程生成可靠的实时事件。Accevo 在烟草工厂的连接工作始于生产线，而非报告层。我们的目标是直接从自动化系统中捕捉机器状态和关键计数器，然后将其标准化为可在不同机器类型和生产线之间进行比较的一致生产事件。.
SMD (Regular, LCO):
- Maker
- VE
- SE
- MAX
- Buffer
- Packer
- Cello
- Stamper
- Bundler
- Case Packer
FMD:
- Filter Makers
- AF
- KDF
- HCF
- Unloader
- Filter Shooters
- Magomat
- Taurus
OTP:
- Products:
- Snus (oral)
- Lyft (oral)
- Pouches
- Cans
OTP:
- Machines
- Weighers
- Maker
- Packer
- Djura
- Foil wrapper
- Bundle Machine
- Checkweighers
- Conveyer systems
- Case Packer
连接至自动化层（PLC + 设备）
Accevo connects to machines through PLC drivers, industrial communication protocols, and dedicated data acquisition modules, depending on what the line supports. This enables readouts such as machine state, speed, cycle/quantity counters, defect counters, and selected process parameters (for example weight, pressure, temperature, force).
必要时使用边缘设备（在机器附近计算）
In tobacco environments with mixed machine parks and high-speed equipment, Accevo uses edge hardware (e.g. MOXA) to compute and preprocess data at machine level before it is sent upstream. This approach reduces latency, improves robustness, and supports consistent event creation even when machines expose different signals.
缓冲和恢复网络掉线
Where the connection to the server is unstable or intermittent, Accevo’s connectivity layer can buffer data for a defined period. That prevents gaps in downtime and quantity history, which is critical when micro-stops and short losses matter.
添加机器无法告知的内容（操作面板输入）
Not everything is available from PLCs (especially reasons, activities, and contextual actions). Accevo supplements machine signals with operator input via the operator panel, where the operator can record activities, call a technician, and follow the production process. This closes the loop between “what happened” (signals) and “why it happened” (human context).
将原始信号转化为可用的生产事件
Raw signals are translated into events such as run / stop / micro-stop, counts, speeds, and alarms. The outcome is a data foundation that can feed performance monitoring and micro-stop analytics across a diverse machine landscape.
设计用于支持烟草操作标准
On the tobacco solution page, Accevo positions the suite as designed to raise awareness of machine work through real-time information supplemented by operator input, and notes alignment with IWS-oriented processes. Connectivity is the base layer that makes that practical: consistent, comparable, near-real-time line truth.
客户感言
他们对我们的评价
Accevo has made huge progress all around the world. I’ve not heard any negative feedback from anyone about your services, so that’s a good achievement in itself.
Martin John
Global Category Manager – Production
I have been with some senior members in the business yesterday and I must share that they are highly impressed with the operator visibility and solution as a whole. Well done guys!!!
Vikash Harkinson
Operations Management
Just wanted to say thank you for the great work that you did during phase 1 installation. I wish more contractor would raise to this level of professionalism.
Vlad Homorozeanu
TaO Stabilization Lead
烟草业 IT 解决方案
实时可视性和 IWS 驱动的烟草运营效率
- Real-time production truth, not delayed reporting
- Built around IWS ways of working
- Shared visibility across the site, modular growth
Accevo Tobacco Suite aims mainly at increasing the efficiency of production through raising the awareness of machines’ work with real-time, accurate information supplemented by machine Operator’s input.
System has been designed to fully support IWS methodology and is constantly improved in that direction – it follows the processes, gathers the right data and presents it in a way that allows Business and Production to take conscious actions.
Thanks to the dedicated panels and advanced Operator Panel, the whole factory can have full visibility of production and machines’ states, which results in growing shared responsibility to increase the efficiency of the whole site.
System itself is divided into several modules for easy navigation and can be further developed by implementing ready “Addons” that add next functionalities and enhance the existing system.
为什么是我们？
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No machine upgrades needed
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No disruption to the production: 10-60 min per machine needed
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100% URS covered by Accevo standard system
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Tobacco know-how (dedicated, experienced team, Integrated Works System best practices)
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Fast ROI – Return of Investment
系统介绍
联系我们的专家
为什么要得到一个演示？
- A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
- Live modeling of your production process
- A budget quotation after the meeting